1. Introduction
This manual provides essential information for the safe and effective installation, operation, and maintenance of your FieryRed 3500LBS ATV/UTV Electric Winch. This winch is designed for reliable pulling muscle for ATV and UTV applications, featuring a 1.5 HP permanent magnet DC motor, a 3-stage planetary gear system, and IP67 waterproof construction. It includes both wired and wireless remote controls for versatile operation.
Image 1.1: Overview of the FieryRed 3500LBS ATV/UTV Electric Winch and its primary components.
2. Safety Information
WARNING: Failure to follow these safety instructions may result in serious injury or property damage.
- Always read and understand the entire instruction manual before installing or operating the winch.
- Wear appropriate personal protective equipment, including heavy-duty gloves and eye protection, when operating the winch.
- Never exceed the rated pulling capacity of the winch (3500 LBS).
- Keep hands, hair, clothing, and jewelry clear of the cable, hook, and fairlead during operation.
- Inspect the winch, cable, hook, and all connections for damage before each use. Do not use if any components are damaged.
- Ensure the winch is securely mounted to a structurally sound part of the vehicle or mounting plate.
- Do not operate the winch if you are under the influence of drugs, alcohol, or medication.
- Always ensure the vehicle's engine is running during winching operations to maintain battery charge.
- Never use the winch for lifting or hoisting people.
- Avoid prolonged winching at maximum load, as this can cause the motor to overheat. Allow the motor to cool down if it becomes hot to the touch.
3. Package Contents
Verify that all items listed below are present in your package. If any items are missing or damaged, please contact customer support.
- 1 x FieryRed 3500LBS Electric Winch
- 1 x Control Box
- 1 x Wired Controller
- 1 x Wireless Controller
- 1 x Mounting Plate
- 1 x Roller Fairlead
- 1 x Hook
- 1 x Hook Strap
- 1 x Screw Set (for installation)
Image 3.1: Contents of the FieryRed 3500LBS Winch Kit.
4. Specifications
Detailed technical specifications for the FieryRed 3500LBS ATV/UTV Electric Winch:
| Feature | Specification |
|---|---|
| Rated Line Pull | 3500 LBS (1588 kg) |
| Motor | 1.5 HP Permanent Magnet DC Motor |
| Voltage | 12 V |
| Gear System | 3-Stage Planetary Gear |
| Gear Reduction Ratio | 126:1 |
| Cable Type | Steel Cable |
| Cable Dimensions | 0.21 inches (5.3 mm) diameter x 30.1 feet (9.17 m) length |
| Waterproof Rating | IP67 |
| Product Dimensions | 16 x 11 x 7 inches (approximate) |
| Item Model Number | L-WIN3500-UFA |
Image 4.1: Illustration of the winch's powerful 1.5 HP motor.
Image 4.2: Detail of the 0.21" x 30.1' steel cable.
Image 4.3: Product dimensions of the winch and its components.
5. Setup and Installation
Proper installation is crucial for the safe and efficient operation of your winch. It is recommended to have the installation performed by a qualified professional if you are unsure about any steps. Refer to the detailed wiring diagrams and mounting instructions provided in the complete user manual that accompanies your product for specific guidance.
5.1 Mounting the Winch
- Identify a suitable, strong mounting location on your ATV/UTV, typically a dedicated winch mounting plate or bumper.
- Secure the winch to the mounting surface using the provided screw set. Ensure all bolts are tightened to the manufacturer's specifications.
- Install the roller fairlead to guide the steel cable smoothly and reduce wear.
5.2 Electrical Connections
The winch operates on a 12V DC system. Ensure your vehicle's battery is in good condition and capable of supplying the necessary current.
- Connect the control box to the winch and the vehicle's battery. Pay close attention to positive (+) and negative (-) terminals to avoid short circuits.
- Connect the wired controller to the control box.
- The wireless remote control system connects to the control box and draws power from the vehicle battery.
- All electrical connections should be clean, tight, and protected from moisture and corrosion.
Image 5.1: Winch electrical connection points and clutch knob.
6. Operating Instructions
Familiarize yourself with the winch controls and functions before attempting any winching operation.
6.1 Clutch Operation
The clutch knob allows you to engage or disengage the winch drum from the gear train.
- Freespool: Turn the clutch knob to the 'Freespool' position to manually pull out the cable without motor power. This is useful for quickly extending the cable to the anchor point.
- Engaged: Turn the clutch knob to the 'Engaged' position before any winching operation. This connects the drum to the motor, allowing the winch to pull the cable in or out under power.
6.2 Using the Remote Controls
Your winch comes with both a wired and a wireless remote control.
- Wired Remote Control: Connect the wired remote to the control box. Press the 'IN' button to retract the cable and the 'OUT' button to extend the cable.
- Wireless Remote Control: Ensure the wireless remote's power switch is ON. Press the 'IN' button to retract the cable and the 'OUT' button to extend the cable. The wireless remote has an 80-foot range. For normal operation, hold down both 'IN' and 'OUT' buttons simultaneously until the red indicator light in the middle illuminates to ensure the remote is active. Always turn off the power switch when not in use.
Image 6.1: Functions of the Wireless Remote Control.
6.3 Winching Procedure
- Ensure the vehicle's engine is running.
- Disengage the clutch (Freespool) and pull out enough cable to reach your anchor point.
- Secure the hook to a suitable anchor point. Use a tree saver strap or shackle if necessary.
- Engage the clutch.
- Stand clear of the cable and winch. Use the remote control to begin winching.
- Spool the cable evenly onto the drum. Avoid piling cable on one side.
- Monitor the winching operation closely. If the motor sounds strained or slows significantly, pause to allow it to cool.
- Once the recovery is complete, disengage the clutch, remove the hook from the anchor, and carefully respool the cable under light tension.
7. Maintenance
Regular maintenance will ensure the longevity and reliable performance of your FieryRed winch.
- Cable Inspection: Regularly inspect the steel cable for kinks, fraying, broken strands, or corrosion. Replace the cable if any damage is observed.
- Hook and Fairlead: Check the hook for deformation or damage. Ensure the roller fairlead rollers spin freely and are not bent or corroded.
- Electrical Connections: Periodically check all electrical connections for tightness and corrosion. Clean terminals as needed.
- Cleaning: After use, especially in muddy or wet conditions, clean the winch exterior with a damp cloth. Avoid high-pressure washing directly on the motor or control box.
- Storage: Store the winch in a dry environment when not in use to prevent corrosion.
8. Troubleshooting
This section addresses common issues you might encounter with your winch. For problems not listed here, please contact customer support.
| Problem | Possible Cause | Solution |
|---|---|---|
| Winch does not operate (no power) | Loose or corroded electrical connections; Dead vehicle battery; Blown fuse/circuit breaker; Faulty control box or remote. | Check and tighten all battery and winch connections; Recharge/replace vehicle battery; Check and replace fuse/reset breaker; Test control box/remote, replace if faulty. |
| Winch operates but does not pull cable | Clutch is disengaged (Freespool); Cable is jammed. | Engage the clutch; Inspect cable for obstructions or tangles. |
| Winch pulls slowly or weakly | Low vehicle battery voltage; Overload; Motor overheating. | Ensure vehicle engine is running; Reduce load; Allow motor to cool down. |
| Wireless remote not responding | Remote power switch OFF; Remote battery low/dead; Remote not activated. | Turn remote power switch ON; Replace remote battery; Hold IN and OUT buttons simultaneously until indicator light illuminates. |
| Cable is kinking or fraying | Improper spooling; Overloading; Damage from sharp objects. | Respool cable evenly under light tension; Do not exceed rated capacity; Inspect cable for damage and replace if necessary. |
9. Warranty
The FieryRed 3500LBS ATV/UTV Electric Winch comes with a one-year warranty service from the date of purchase. This warranty covers defects in materials and workmanship under normal use. It does not cover damage resulting from misuse, abuse, neglect, accident, improper installation, or unauthorized repairs. Please retain your proof of purchase for warranty claims.
10. Support
For technical assistance, troubleshooting beyond this manual, or inquiries regarding parts and service, please contact FieryRed customer support. Refer to the contact information provided with your product packaging or visit the official FieryRed website for the most up-to-date support details.
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