KAC E2 Hitch Mounted Bike Rack User Manual

1. Product Overview

The KAC E2 Hitch Mounted Bike Rack is a platform-style carrier designed for secure transportation of bicycles. This rack is compatible with most road and mountain bikes and can accommodate up to two bicycles with a combined weight of 60 lbs. It features a robust powder-coated steel frame, adjustable wheelbase trays, and padded frame hooks to protect your bicycles during transit. An adapter is included for both 1.25-inch and 2-inch hitch receivers.

Figure 1.1: KAC E2 Hitch Mounted Bike Rack in its assembled state, ready for use.

2. Safety Information

Read and understand all instructions before assembling, installing, or using the bike rack. Failure to follow these instructions may result in property damage, personal injury, or death.

• Ensure the bike rack is securely attached to the vehicle's hitch receiver before loading bicycles.
• Do not exceed the maximum load capacity of 60 lbs (30 lbs per bike).
• Verify that all straps, hooks, and fasteners are tightened before each trip.
• Always use the included safety strap for added security during transport.
• Be aware of the increased length and width of your vehicle when the rack and bikes are installed, especially when backing up or maneuvering in tight spaces.
• Check local and state laws regarding bicycle rack usage, especially concerning obscured taillights and license plates. Auxiliary lighting may be required.
• Regularly inspect the rack for signs of wear, damage, or corrosion. Replace worn or damaged parts immediately.
• Keep hands and clothing clear of moving parts during installation and removal.

Proposition 65 Warning: This product may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. For more information, visit www.P65Warnings.ca.gov.

3. Package Contents

Upon opening the package, verify that all components are present and undamaged. If any parts are missing or damaged, contact KAC customer support immediately.

• Main Bike Rack Assembly
• 1.25-inch to 2-inch Hitch Receiver Adapter
• Adjustable Wheelbase Trays (2 sets)
• Padded Frame Hooks (2)
• Safety Strap
• Assembly Hardware Kit (bolts, nuts, washers, pins)
• Instruction Manual (this document)

4. Assembly and Installation

Assembly of the KAC E2 bike rack is designed to be straightforward. Refer to the detailed installation manual (PDF) for visual step-by-step instructions. A link to the official PDF manual is provided below for your convenience.

Required Tools: Wrench (size may vary, typically 17mm or 19mm), Allen key (if applicable).

1. Unpack Components: Carefully remove all parts from the packaging and lay them out on a clean, flat surface. Identify each component using the package contents list.
2. Attach Hitch Adapter (if necessary): If your vehicle has a 2-inch hitch receiver, slide the 1.25-inch main tube into the 2-inch adapter. Secure it with the provided bolt and nut. For 1.25-inch receivers, this step is not needed.
3. Insert into Vehicle Hitch: Slide the main hitch bar assembly into your vehicle's hitch receiver. Align the hitch pin holes and insert the threaded hitch pin. Tighten the anti-wobble bolt securely to minimize movement.
4. Assemble Vertical Mast: Attach the vertical mast to the horizontal hitch bar using the designated bolts and nuts. Ensure it is oriented correctly and tightened firmly.
5. Install Wheel Trays: Slide the adjustable wheelbase trays onto the horizontal support arms. These trays can be adjusted along the arms to accommodate different bike wheelbases. Secure them in place.
6. Attach Padded Frame Hooks: Mount the padded frame hooks onto the vertical mast. These hooks are adjustable and will secure the bike frame.
7. Final Checks: Before first use, double-check all bolts, nuts, and pins for tightness. Ensure the rack is stable and does not wobble excessively.

Figure 4.1: Quick adjusting turn-knob arms allow for easy securing of bike frames.

Figure 4.2: Padded hooks provide protection for your bicycle's frame.

For a comprehensive visual guide, please download the official Installation Manual PDF: KAC E2 Installation Manual (PDF)

5. Operation

5.1 Loading Bicycles

1. Prepare the Rack: Ensure the rack is unfolded and locked in the upright position. Adjust the wheelbase trays to roughly match your bike's wheelbase.
2. Place First Bike: Lift the first bicycle onto the rack, aligning its wheels with the trays. The bike closest to the vehicle should be loaded first.
3. Secure Wheels: Use the integrated wheel straps to firmly secure both wheels to the trays.
4. Secure Frame: Lower the padded frame hook onto the bicycle's top tube. Adjust the turn-knob arm to ensure a snug fit, preventing vertical movement.
5. Load Second Bike (if applicable): Repeat the process for the second bicycle, ensuring proper spacing and clearance between bikes and the vehicle.
6. Apply Safety Strap: Loop the provided safety strap around both bike frames and the vertical mast of the rack, tightening it to prevent any lateral movement during transit.

Figure 5.1: The KAC E2 rack securely holds up to two bicycles.

5.2 Unloading Bicycles

1. Remove Safety Strap: Unfasten and remove the auxiliary safety strap.
2. Release Frame Hooks: Loosen the turn-knob arms and raise the padded frame hooks.
3. Release Wheel Straps: Unfasten the wheel straps from the trays.
4. Remove Bicycles: Carefully lift the bicycles off the rack. Remove the bike furthest from the vehicle first.

5.3 Folding and Storage

The KAC E2 bike rack features a compact folding design for convenient storage and maneuvering when not in use.

• To fold the rack, ensure no bikes are loaded. Locate the quick-release pin or lever near the base of the vertical mast.
• Pull the pin/lever and carefully fold the rack arms upwards or downwards (depending on the specific folding mechanism) until it locks into its compact position.
• This allows for easier parking and reduces the overall length of your vehicle. For long-term storage, the rack can be easily detached from the hitch.

Figure 5.2: The rack features a space-saving compact folding design.

Figure 5.3: Folded view of the KAC E2 bike rack, illustrating its compact form.

6. Maintenance

Regular maintenance ensures the longevity and safe operation of your KAC E2 bike rack.

• Cleaning: Clean the rack regularly with mild soap and water, especially after exposure to road salt, dirt, or harsh weather conditions. Rinse thoroughly and dry completely to prevent rust.
• Lubrication: Periodically apply a light lubricant to moving parts, such as hinge points and threaded components, to ensure smooth operation and prevent corrosion.
• Inspection: Before each use, inspect all bolts, nuts, pins, and straps for tightness and wear. Check the frame for any cracks, bends, or signs of fatigue. Ensure padded hooks and wheel trays are intact.
• Storage: When not in use, store the bike rack in a dry, protected area to prevent exposure to extreme weather, which can prolong its lifespan.

7. Troubleshooting

8. Specifications

9. Warranty and Support

KAC stands behind the quality of its products. For specific warranty information, please refer to the warranty card included with your product or visit the official KAC website. Keep your proof of purchase for warranty claims.

Customer Support

If you encounter any issues or have questions regarding your KAC E2 Hitch Mounted Bike Rack, please contact KAC customer support. Have your model number (KR-B1PT2K) and purchase date ready when contacting support.

• Online Support: Visit the official KAC store on Amazon for FAQs and contact options: KAC Amazon Store
• Email/Phone: Refer to the product packaging or the official KAC website for direct contact information.