Puig Front Fender Extension 3518N

1. Introduction

This manual provides detailed instructions for the installation, operation, and maintenance of your Puig Front Fender Extension, model 3518N. This product is designed to offer enhanced protection for your motorcycle's front section.

Compatibility: This fender extension is specifically designed for the following motorcycle models:

• Kawasaki Z900 RS (2017)
• Kawasaki Z900 RS (2018)
• Kawasaki Z900 RS (2019)
• Kawasaki Z900 RS (2020)
• Kawasaki Z900 RS (2021)
• Kawasaki Z900 RS (2022)

Please ensure your motorcycle model and year are listed above for proper fitment.

2. Package Contents

Before beginning installation, verify that all components are present:

• 1 x Puig Front Fender Extension (Model 3518N)
• Mounting Rivets (for permanent attachment)
• Adhesive (for specific models, if applicable, e.g., reference 9203N)
• Installation Instructions (this manual)

3. Installation (Setup)

Proper installation is crucial for the performance and longevity of the fender extension. It is recommended to remove the original front fender from the motorcycle to facilitate a secure attachment.

Required Tools (Not Included):

• Drill and appropriate drill bits (for rivet installation)
• Rivet gun
• Cleaning solution and cloth
• Marking tool (e.g., pencil or marker)
• Protective eyewear and gloves

Installation Steps:

1. Prepare the Original Fender: Carefully remove the original front fender from your Kawasaki Z900 RS. Clean the area where the extension will be attached thoroughly to ensure proper adhesion and rivet seating.
2. Position the Extension: Align the Puig Front Fender Extension with the underside of your original front fender. Ensure it sits flush and covers the desired area.
3. Mark Drilling Points: Using the pre-drilled holes on the Puig extension as a guide, carefully mark the corresponding drilling points on your original fender. Double-check alignment before drilling.
4. Drill Holes: Using an appropriate drill bit, carefully drill holes at the marked points on your original fender. Ensure the holes are clean and free of burrs.
5. Apply Adhesive (If Applicable): If your specific model (e.g., 9203N) includes adhesive, apply a thin, even layer to the contact surfaces of both the extension and the original fender. Allow a few moments for the adhesive to become tacky as per adhesive instructions.
6. Secure with Rivets: Align the extension with the original fender and insert the provided rivets through the drilled holes. Use a rivet gun to securely fasten the extension to the original fender. Ensure all rivets are firmly seated.
7. Final Check: Once secured, ensure the extension is firmly attached and there is no movement. Reinstall the complete fender assembly onto your motorcycle, ensuring all bolts are tightened to manufacturer specifications.

Image 1: The Puig Front Fender Extension 3518N, showcasing its design and black finish.

Image 2: A close-up view of the Puig Front Fender Extension, highlighting its robust ABS material.

4. Operating (Function)

The Puig Front Fender Extension serves to extend the coverage of your motorcycle's original front fender. This provides additional protection by:

• Reducing Debris Spray: Minimizes the amount of water, mud, and road debris sprayed upwards by the front wheel, protecting the engine, radiator, and other components.
• Protecting Rider and Motorcycle: Helps prevent debris from impacting the rider's lower body and reduces wear and tear on the motorcycle's front section.
• Durable Material: Constructed from high-impact resistant ABS material, ensuring durability and effective protection against various road conditions.

5. Care and Maintenance

To ensure the longevity and appearance of your Puig Front Fender Extension, follow these simple maintenance guidelines:

• Regular Cleaning: Clean the fender extension regularly with mild soap and water. Avoid abrasive cleaners or harsh chemicals that could damage the ABS material or finish.
• Inspect Fasteners: Periodically check the rivets and any adhesive points to ensure they remain secure. If any looseness is detected, address it promptly to prevent detachment.
• Damage Inspection: Inspect the extension for any cracks, chips, or significant damage, especially after riding on rough terrain. Replace the extension if structural integrity is compromised.

6. Troubleshooting

If you encounter any issues with your fender extension, consider the following:

• Extension Feels Loose: This is typically due to improper installation. Re-check the rivet connections. If adhesive was used, ensure proper curing time and surface preparation. Consider adding additional rivets or a stronger adhesive if necessary, ensuring not to damage the original fender.
• Excessive Vibration: Ensure the extension is securely fastened and not making contact with other motorcycle components. Check that the original fender is also securely mounted to the motorcycle frame.
• Debris Still Splashing: While the extension significantly reduces splash, it may not eliminate it entirely under extreme conditions. Ensure the extension is correctly positioned and not misaligned.

7. Specifications

8. Warranty and Support

Puig products are manufactured to high-quality standards. For specific warranty information, please refer to the warranty card included with your purchase or visit the official Puig website. For technical support or inquiries regarding this product, please contact Puig customer service through their official channels.

Official Puig Website: www.puig.tv