TRIAX Atlas 600 Full Synthetic Grease Instruction Manual

1. Product Overview

TRIAX Atlas 600 is a full synthetic, ultra-duty grease designed for a wide range of demanding applications. It is formulated to provide exceptional performance across various conditions, including high temperatures, heavy loads, and continuous water contact. This manual provides essential information for the proper use and handling of TRIAX Atlas 600 grease.

Image: A pack of ten 14-ounce cartridges of TRIAX Atlas 600 Full Synthetic Grease, showcasing the product packaging.

2. Key Features and Benefits

TRIAX Atlas 600 offers superior lubrication and protection due to its advanced formulation:

• Outstanding Performance: Suitable for high temperature wheel bearings, disk brake wheel bearings, U-joints, couplings, severe service high loads, and continuous water contact.
• Wide Temperature Range: Operates flawlessly from -40°F (-40°C) up to 450°F (232°C) for continuous operation, with a high dropping point of 625°F (329°C).
• High Adhesion: Unmatched adhesion to metal components ensures the grease stays in place even under extreme service conditions.
• Waterproof Properties: Virtually waterproof with less than 1% water loss, maintaining lubrication effectively in wet environments.
• Extreme Heavy Duty: Resists shearing, separation, and liquefaction. Contains a state-of-the-art additive pack for excellent corrosion inhibition, optimal flow rate in grease pumping systems, and cohesion under severe stress and shock loading.
• Versatility: Designed as a single grease product for nearly all heavy-duty and marine applications, simplifying lubrication requirements.

Image: An infographic highlighting key features such as excellent adhesion, waterproof properties, outstanding wear protection, true all-season performance, and high EP rating.

3. Applications

TRIAX Atlas 600 is suitable for a broad spectrum of applications, including but not limited to:

• Wheel Bearings (Disc Brakes, Industrial, Shock Loaded, High Temp)
• Pivots
• Bushings
• Couplings
• U-Joints
• Chassis components
• 5th Wheel applications
• Marine equipment
• Heavy-duty industrial machinery
• Agricultural equipment
• Military vehicles
• Trucking components
• Hitches
• Suspension systems
• Drive Train components
• Tracks
• Cylinders
• Wheel Hubs

Image: Visual examples of applications including marine vessels, severe service machinery, trucking, heavy industry, military vehicles, and agricultural equipment.

Image: Specific benefits for 5th wheel applications (reduced grease consumption, wear, and washout) and wheel bearings (prevents grease starvation, resists separation/liquefaction).

4. Specifications

5. Usage Guidelines

5.1. Preparation and Setup

Before applying TRIAX Atlas 600 grease, ensure the application area is clean and free from contaminants. If switching from a different type of grease, it is recommended to purge the old grease as much as possible to prevent incompatibility issues, especially if the previous grease was not calcium sulfonate-based. TRIAX Atlas 600 is a calcium sulfonate base grease.

• Cleanliness: Wipe down grease fittings and surrounding areas to prevent dirt from entering the component.
• Grease Gun: Load the TRIAX Atlas 600 cartridge into a standard grease gun. Ensure the gun is clean and free of old grease residues.
• Temperature: For optimal flow, store grease at room temperature before use, especially in cold conditions.

5.2. Application (Operating)

Apply TRIAX Atlas 600 using a grease gun to the designated lubrication points. The frequency and amount of grease required will vary depending on the application, operating conditions, and manufacturer's recommendations.

• General Lubrication: Pump grease slowly until a slight resistance is felt or until fresh grease begins to emerge from the relief point (if applicable).
• Wheel Bearings: For wheel bearings, ensure thorough packing. For sealed bearings, follow specific manufacturer guidelines for re-lubrication.
• 5th Wheels: Apply a sufficient layer to the 5th wheel plate to ensure smooth operation and reduce wear.
• Avoid Over-Greasing: While TRIAX Atlas 600 is designed for heavy duty, over-greasing can lead to seal damage or excessive heat buildup in some applications. Follow equipment manufacturer's recommendations.

6. Maintenance and Storage

6.1. Re-lubrication Intervals

The re-lubrication interval for TRIAX Atlas 600 will depend on the specific application, operating environment, load, speed, and temperature. Consult your equipment's maintenance manual for recommended intervals. Due to its superior properties, TRIAX Atlas 600 may allow for extended re-lubrication intervals compared to conventional greases.

6.2. Storage

Store TRIAX Atlas 600 cartridges in a cool, dry place, away from direct sunlight and extreme temperatures. Keep containers tightly sealed to prevent contamination. Proper storage ensures the longevity and effectiveness of the product.

7. Troubleshooting Common Lubrication Issues

• Grease Not Flowing:
  • Check if the grease gun is properly loaded and primed.
  • Ensure the cartridge is not damaged or blocked.
  • If operating in very cold conditions, allow the grease to warm to room temperature.
• Component Noise/Wear:
  • Verify that the correct amount of grease is being applied at appropriate intervals.
  • Inspect for signs of contamination (dirt, water) in the lubricated component.
  • Ensure the grease is compatible with any existing grease if not fully purged.
• Grease Leakage:
  • Avoid over-greasing, which can force grease past seals.
  • Inspect seals and gaskets for damage and replace if necessary.

8. Safety Information

Always handle lubricants with care. Refer to the Safety Data Sheet (SDS) for comprehensive safety information.

• Personal Protective Equipment: Wear appropriate gloves and eye protection when handling grease.
• Skin Contact: Avoid prolonged or repeated skin contact. Wash thoroughly with soap and water after handling.
• Ingestion: Do not ingest. If swallowed, seek medical attention immediately.
• Inhalation: Avoid breathing vapors or mists. Use in a well-ventilated area.
• Disposal: Dispose of used grease and empty containers in accordance with local regulations. Do not discharge into drains or the environment.
• Flammability: While not highly flammable, keep away from open flames and high heat sources.

9. Warranty and Support

For specific warranty information regarding TRIAX Atlas 600 Full Synthetic Grease, please refer to the manufacturer's official website or contact TRIAX Lubricants LLC directly. Technical support and further assistance can be obtained through their customer service channels.

Manufacturer: Triax Lubricants LLC

For more information, visit the Triax Store on Amazon.