Fiamma Carry Bike User Manual

1. Introduction

The Fiamma Carry Bike is a robust and reliable bicycle carrier designed specifically for the rear doors of VW Crafter and MAN van models manufactured from 2017 onwards. This carrier provides a secure and convenient solution for transporting bicycles, attaching to the vehicle's pre-existing mounting points without the need for drilling. Its solid aluminum frame ensures durability and stability for your cargo.

2. Safety Information

• Always read and understand all instructions before installation and use.
• Ensure the carrier is securely mounted to the vehicle's designated attachment points before loading any bicycles.
• Do not exceed the maximum load capacity of 50 kg for the carrier.
• Distribute the weight of the bicycles evenly on the carrier.
• Regularly check all straps, clamps, and fasteners for tightness, especially before and during long journeys.
• Be aware of the increased length and width of your vehicle when the carrier and bicycles are installed, particularly when maneuvering, parking, or driving through narrow spaces.
• Clean the carrier regularly to prevent dirt and debris buildup, which can affect its functionality and lifespan.

3. Package Contents

Please verify that all components are present before beginning installation:

• 1 x Fiamma Carry Bike main frame assembly
• Bicycle rails (quantity may vary based on model variant)
• Mounting brackets and hardware
• Securing straps and clamps
• This instruction manual

4. Setup and Installation

The Fiamma Carry Bike is designed for a drill-free installation process, utilizing the existing factory mounting points on the rear doors of compatible vehicles.

4.1 Vehicle Preparation

• Ensure the rear doors of your VW Crafter or MAN van (2017 onwards) are clean and free of obstructions.
• Locate the pre-existing mounting points on the rear doors. These are typically covered by plastic caps or plugs. Remove them carefully.

4.2 Frame Assembly and Mounting

• Assemble the main aluminum frame components according to the diagrams provided in the separate assembly sheet (if applicable).
• Carefully position the assembled carrier frame against the rear doors, aligning the carrier's mounting points with the vehicle's pre-existing attachment points.
• Secure the carrier to the vehicle using the provided specialized mounting brackets and bolts. Tighten all fasteners firmly but do not overtighten.
• Verify that the carrier is stable and does not wobble or shift when gently pushed or pulled.

4.3 Attaching Bicycle Rails

• Attach the bicycle rails to the main frame of the carrier. Ensure they are evenly spaced and securely fastened.
• Install any additional securing arms or clamps that will hold the bicycles in place.

This image shows the Fiamma Carry Bike bicycle carrier installed on the rear doors of a white van, demonstrating its attachment points and overall structure. The carrier's aluminum frame is visible, along with the securing points for bicycles.

5. Operating Instructions

5.1 Loading Bicycles

• Ensure the carrier is fully extended and locked into its open position.
• Place the first bicycle onto the innermost rail, ensuring its wheels sit firmly in the wheel channels.
• Secure the bicycle frame to the carrier's main support arm using the provided clamps.
• Use the wheel straps to firmly secure both wheels to the rails.
• Repeat for additional bicycles, alternating their direction if necessary to optimize space and balance.

5.2 Securing Bicycles for Transport

• Double-check all frame clamps and wheel straps to ensure they are tight and the bicycles are stable.
• Ensure no parts of the bicycles are obstructing vehicle lights or license plates. If they are, consider using an auxiliary light board (not included).
• Perform a final visual inspection to confirm all components are secure before driving.

5.3 Unloading Bicycles

• Park the vehicle on a level surface and engage the parking brake.
• Release the wheel straps and frame clamps for each bicycle.
• Carefully lift each bicycle off the carrier.
• Once all bicycles are removed, the carrier can be folded or left in its extended position as desired.

6. Maintenance

• Cleaning: Regularly clean the carrier with mild soap and water to remove dirt, road grime, and salt. Rinse thoroughly and dry. Avoid abrasive cleaners.
• Inspection: Periodically inspect all bolts, nuts, straps, and plastic components for signs of wear, damage, or corrosion. Replace any worn or damaged parts immediately.
• Lubrication: Apply a small amount of silicone spray or light grease to moving parts and hinges to ensure smooth operation.
• Storage: When not in use for extended periods, store the carrier in a clean, dry place, away from direct sunlight and extreme temperatures.

7. Troubleshooting

7.1 Carrier Feels Unstable After Installation

• Solution: Re-check all mounting bolts and brackets. Ensure they are correctly aligned with the vehicle's factory mounting points and tightened to the recommended specifications. Verify that no components are loose or improperly assembled.

7.2 Bicycles Shift During Transport

• Solution: Ensure all bicycle frame clamps are securely tightened. Check that wheel straps are firmly cinched down. Verify that the bicycles are properly seated in the wheel channels. Consider using additional bungee cords or straps for extra security if needed, ensuring they do not interfere with moving parts or vehicle functions.

7.3 Difficulty Attaching Carrier to Vehicle

• Solution: Confirm that your vehicle is a VW Crafter or MAN model from 2017 onwards. Check that you are using the correct mounting hardware for your specific vehicle's pre-existing attachment points. Refer to the installation diagrams carefully.

8. Specifications

9. Warranty and Support

Fiamma products are manufactured to high quality standards. For information regarding warranty coverage, claims, or technical support, please refer to the official Fiamma website or contact your authorized dealer. Keep your proof of purchase for any warranty inquiries.