Fiamma Carry-Bike Bicycle Rack User Manual

1. Introduction

This manual provides comprehensive instructions for the safe and effective use of your Fiamma Carry-Bike bicycle rack. Please read all instructions carefully before installation and use to ensure proper function and safety.

The Fiamma Carry-Bike is designed for secure attachment to the rear doors of specific camper van models, including the Opel Vivaro and Renault Trafic with a tailgate. It is engineered to transport bicycles safely and efficiently.

2. Safety Information

• Always ensure the bicycle rack is securely mounted to the vehicle according to these instructions.
• Do not exceed the maximum load capacity of 60 kg.
• Distribute the weight of the bicycles evenly on the rack.
• Check all straps and fasteners before each journey.
• Be aware of the increased length and height of your vehicle when the rack is installed and loaded.
• Ensure the vehicle's rear lights and license plate are visible. An additional license plate holder with lighting (not included) may be required.
• Avoid sudden braking or sharp turns when carrying bicycles.

3. Package Contents

Verify that all components are present before beginning installation:

• Main bicycle rack frame (1 piece)
• Mounting brackets and hardware
• Bicycle support rails (quantity depends on model, typically 2-3)
• Bike fastening straps
• Instruction manual (this document)

4. Setup and Installation

Follow these steps for proper installation of your Fiamma Carry-Bike:

1. Prepare the Vehicle: Ensure the rear door of your Opel Vivaro or Renault Trafic is clean and free of obstructions.
2. Assemble the Rack: Refer to the diagram below for the initial assembly of the main frame components. Secure all bolts and fasteners firmly.
3. Position the Rack: Carefully place the assembled rack onto the rear door. The upper hooks should rest securely on the top edge of the door, and the lower supports on the bottom edge.
4. Attach Mounting Brackets: Use the provided mounting brackets to secure the rack to the door. These brackets are designed to clamp onto the door edges, providing a stable attachment point. Tighten all screws evenly.
5. Install Bicycle Rails: Attach the bicycle support rails to the horizontal bars of the rack. Ensure they are spaced appropriately for your bicycles.
6. Final Check: Before loading bicycles, gently shake the rack to ensure it is stable and securely attached to the vehicle. Re-tighten any loose fasteners.

Figure 4.1: Assembled Fiamma Carry-Bike bicycle rack. This image shows the complete rack structure, including the main frame, bicycle support rails, and various attachment points for securing bikes and mounting to the vehicle. The upper and lower mounting points are visible, along with the red straps for securing bicycles.

5. Operating Instructions

Loading and securing your bicycles:

1. Prepare Bicycles: Remove any loose items from bicycles (e.g., water bottles, bags) that could fall off during transit.
2. Load Bicycles: Lift each bicycle onto the support rails. Position the bicycles so their weight is distributed as evenly as possible. Place the heaviest bicycle closest to the vehicle.
3. Secure Frame: Use the provided frame holders to secure the bicycle frames to the vertical bars of the rack. Tighten the knobs until the frames are firmly held.
4. Secure Wheels: Use the wheel straps to secure the wheels of each bicycle to the support rails. Ensure the straps are tight and the wheels cannot move.
5. Final Security Check: Gently shake each bicycle to confirm it is securely fastened. Check that no part of the bicycle obstructs the vehicle's lights or license plate.

Note: If your vehicle's license plate or rear lights are obscured by the loaded bicycles, you must use an auxiliary license plate holder with integrated lighting (not included with this product) to comply with traffic regulations.

6. Maintenance

Regular maintenance will prolong the life of your Fiamma Carry-Bike:

• Cleaning: Clean the rack regularly with mild soap and water, especially after exposure to road salt or dirt. Rinse thoroughly and dry.
• Inspection: Periodically inspect all bolts, screws, straps, and plastic components for signs of wear, damage, or corrosion.
• Lubrication: Apply a small amount of silicone spray or light grease to moving parts and threads of bolts to prevent seizing and ensure smooth operation.
• Storage: When not in use, store the bicycle rack in a dry, protected area to prevent weather damage.
• Replacement Parts: If any part is damaged or worn, contact Fiamma customer support for genuine replacement parts. Do not use non-original parts.

7. Troubleshooting

8. Specifications

• Brand: Fiamma
• Model: Carry-Bike
• Product Model Number: FRA136581
• Manufacturer Serial Number: 02093B72A
• Maximum Load Capacity: 60 kg (132 lbs)
• Product Weight: 8.7 kg (19.2 lbs)
• Dimensions (L x W x H): 53 x 128 x 143 cm (20.9 x 50.4 x 56.3 inches)
• Material: Metal
• Color: Neutral
• Vehicle Service Type: Bicycle
• Mounting Type: Rail mount, Door mount
• Foldable: No
• Compatibility: Opel Vivaro, Renault Trafic (with tailgate)

9. Warranty and Support

For warranty information, technical support, or to purchase replacement parts, please contact Fiamma customer service or visit their official website. Keep your purchase receipt as proof of purchase for warranty claims.

Note: The product is sold by Amazon and fulfilled by Amazon, indicating standard Amazon return policies may apply (30 days for refund/replacement).