WEN 6559 6-Inch Benchtop Jointer Instruction Manual

Introduction

This manual provides instructions for the safe operation, assembly, maintenance, and troubleshooting of your WEN 6559 6-Inch Benchtop Jointer. This tool is designed for flattening and squaring edges of wooden workpieces. Please read and understand all instructions before use to ensure safe and efficient operation.

The WEN 6559 features a 10-amp motor and a two-blade 6-1/8 inch cutterhead, capable of up to 20,000 cuts per minute. It includes an adjustable infeed table for depth control (0 to 1/8 inches), a spacious 6-1/4 x 28-1/2 inch table, and a fence that bevels up to 45 degrees.

General Safety Information

WARNING: Always follow basic safety precautions to reduce the risk of fire, electric shock, and personal injury when operating power tools.

• Read all instructions before operating the jointer.
• Wear appropriate personal protective equipment (PPE), including eye protection, hearing protection, and dust mask.
• Ensure the work area is clean, well-lit, and free from obstructions.
• Keep children and bystanders away from the operating area.
• Do not operate the jointer in damp or wet conditions.
• Always disconnect power before making adjustments, changing blades, or performing maintenance.
• Use push sticks and push blocks to keep hands away from the cutterhead.
• Never reach over the cutterhead while the machine is running.
• Ensure the workpiece is free of nails, screws, or other foreign objects.
• Do not force the tool; allow the jointer to work at its intended speed.
• Maintain proper footing and balance at all times.
• Inspect the jointer for damage before each use. Do not operate if damaged.

Package Contents

Verify that all items listed below are included in your package:

• WEN 6-Inch Benchtop Jointer
• Push Stick
• Push Block
• Adjustable 2-1/2-inch Dust Chute
• Dust Filter Bag
• Instruction Manual

If any parts are missing or damaged, contact WEN customer service.

Components Overview

Familiarize yourself with the main components of the WEN 6559 Benchtop Jointer.

Figure 1: Front view of the WEN 6559 6-Inch Benchtop Jointer. Shows the infeed and outfeed tables, fence, power switch, and dust port.

Figure 2: The jointer with the included dust filter bag attached to the dust port, demonstrating the dust collection system.

Figure 3: Rear view of the jointer, highlighting the fence and its adjustment mechanisms for beveling.

Figure 4: Detailed view of the fence adjustment handle and locking mechanism, used to set the fence angle.

Figure 5: Side view showing the jointer's fence tilted to an angle, demonstrating its beveling capability up to 45 degrees.

Figure 6: Top-down view of the jointer, showing the infeed and outfeed tables, the depth adjustment knob, and the cutterhead area with its guard.

Setup

Unpacking and Inspection

1. Carefully remove the jointer and all accessories from the packaging.
2. Inspect the unit for any damage that may have occurred during shipping. Report any damage to WEN customer service immediately.
3. Ensure all components listed in the "Package Contents" section are present.

Mounting the Jointer

For stable operation, it is recommended to mount the jointer to a workbench or stand. Use appropriate hardware (not included) to secure the base of the jointer through the mounting holes.

Attaching the Dust Collection System

1. Locate the dust port on the side of the jointer.
2. Attach the provided dust filter bag or connect a shop vacuum hose to the dust port. Ensure a secure connection to prevent dust leakage.

Operating Instructions

Adjusting Depth of Cut

The infeed table can be adjusted to control the depth of material removed per pass.

1. Ensure the jointer is unplugged.
2. Locate the depth adjustment knob (refer to Figure 6).
3. Rotate the knob to raise or lower the infeed table. The onboard scale indicates the depth of cut, ranging from 0 to 1/8 inches.
4. For optimal results and to prevent overloading the motor, take shallow passes, especially with harder woods.

Adjusting the Fence

The fence can be adjusted for angle and position to support the workpiece during jointing.

1. Ensure the jointer is unplugged.
2. To adjust the angle, loosen the fence locking handle (refer to Figure 4).
3. Tilt the fence to the desired angle (up to 45 degrees in either direction). Use a protractor or combination square to verify the angle.
4. Tighten the fence locking handle securely before operation.
5. To adjust the fence position across the table, loosen the fence mounting bolts and slide the fence. Retighten bolts firmly.

Jointing Operation

WARNING: Always use push sticks and push blocks to keep hands away from the cutterhead during operation.

1. Ensure the workpiece is clean and free of defects.
2. Set the desired depth of cut and fence angle.
3. Plug in the jointer and turn it on using the power switch. Allow the motor to reach full speed.
4. Place the workpiece flat on the infeed table with one edge against the fence.
5. Using a push block on top of the workpiece and a push stick against the trailing end, steadily feed the workpiece over the cutterhead. Maintain firm, even pressure against the table and fence.
6. Guide the workpiece completely across the cutterhead and onto the outfeed table.
7. Repeat passes as necessary until the desired flatness or squareness is achieved.
8. Turn off the jointer and wait for the cutterhead to stop completely before removing any remaining wood chips or making further adjustments.

Maintenance

Regular maintenance ensures optimal performance and extends the life of your jointer.

Cleaning

• Always unplug the jointer before cleaning.
• After each use, clear wood chips and dust from the tables, fence, and cutterhead area using a brush or compressed air.
• Periodically clean the dust collection port and bag to maintain efficient dust extraction.
• Wipe down exterior surfaces with a damp cloth. Do not use harsh chemicals.

Blade Inspection and Replacement

• Inspect the blades regularly for dullness, nicks, or damage. Dull blades can lead to poor cut quality and increased motor strain.
• Blade replacement instructions are typically detailed in the full product manual. If blades need replacement, refer to the comprehensive manual or contact WEN customer service for guidance. Ensure replacement blades are compatible with the WEN 6559 model.

Troubleshooting

For issues not listed or if solutions do not resolve the problem, contact WEN customer service.

Specifications

Warranty Information

The WEN 6-Inch Benchtop Jointer comes backed by a two-year warranty. This warranty covers defects in material and workmanship under normal use. For specific terms and conditions, please refer to the warranty card included with your product or visit the official WEN website.

Customer Support

For technical assistance, replacement parts, or warranty claims, please contact WEN customer service. You can find contact information, including phone numbers and email addresses, on the official WEN website or in the documentation provided with your jointer.

WEN Website: www.wenproducts.com