Puig New Generation Touring Windshield Instruction Manual

1. Introduction

This manual provides essential information for the proper installation, operation, and maintenance of your Puig New Generation Touring Windshield. Designed for specific naked-type motorcycles, this windshield enhances rider comfort by offering superior protection against wind and weather, while also contributing to the motorcycle's aerodynamic performance. Please read these instructions carefully before proceeding with installation or use.

2. Safety Information

Always prioritize safety when working on your motorcycle. Ensure the motorcycle is stable and turned off before beginning any installation. Use appropriate tools and wear protective gear. This product is manufactured from 3mm PMMA and holds the German TÜV certificate and ABE 38188 approval, ensuring it meets high safety and quality standards. Improper installation can lead to product failure or injury. If you are unsure about any step, consult a qualified motorcycle technician.

3. Package Contents

Verify that all components are present and undamaged before beginning installation. The package should contain:

• 1 x Puig 9462F New Generation Touring Windshield (Dark Smoke)
• Mounting Hardware Kit (brackets, screws, washers, nuts)
• Installation Instructions

4. Setup and Installation

The installation of the Puig New Generation Touring Windshield is designed to be straightforward and intuitive. Refer to the detailed, visual instructions included in your package for specific steps tailored to your motorcycle model (Honda CMX 500 REBEL 17'-19').

1. Preparation: Park your motorcycle on a level surface and ensure it is stable. Turn off the engine and remove the key.
2. Identify Mounting Points: Locate the designated mounting points on your motorcycle's front fork or headlight assembly. These are typically near the headlight.
3. Attach Brackets: Secure the provided mounting brackets to the motorcycle using the appropriate screws and hardware. Do not fully tighten at this stage to allow for adjustment.
4. Position Windshield: Carefully align the windshield with the attached brackets.
5. Secure Windshield: Attach the windshield to the brackets using the remaining hardware. Ensure the windshield is centered and level.
6. Final Tightening: Once the windshield is correctly positioned, progressively tighten all screws and bolts, ensuring a secure fit without overtightening.

Image 1: Front view of the Puig New Generation Touring Windshield installed on a red Honda Rebel. This image illustrates the windshield's appearance and fit on the motorcycle.

Image 2: Angled view of the Puig New Generation Touring Windshield on a red Honda Rebel, showcasing its profile and integration with the motorcycle's design.

After installation, gently check the windshield for stability. It should be firmly attached with no excessive movement.

5. Operating Instructions

Once installed, the Puig New Generation Touring Windshield operates passively by deflecting airflow over and around the rider. This reduces wind buffeting, fatigue, and provides protection from road debris and weather elements. The aerodynamic design, supported by Puig's internal aerodynamic study, ensures optimal performance without negatively impacting handling.

6. Maintenance

To ensure the longevity and clarity of your windshield, follow these maintenance guidelines:

• Cleaning: Use only mild soap and water with a soft, non-abrasive cloth. Avoid harsh chemicals, ammonia-based cleaners, or abrasive materials, as these can scratch or damage the PMMA material.
• Drying: Gently dry with a clean, soft microfiber cloth to prevent water spots.
• Inspection: Periodically check all mounting hardware for tightness. Vibrations from riding can loosen fasteners over time.
• Storage: When not in use for extended periods, store the motorcycle in a covered area to protect the windshield from prolonged exposure to direct sunlight and extreme weather, which can cause material degradation.

7. Troubleshooting

While the Puig windshield is designed for durability and proper fit, minor issues may arise:

• Excessive Vibration: Ensure all mounting bolts are securely tightened. Check for any loose components on the motorcycle that might be contributing to vibration.
• Wind Noise/Buffeting: While the windshield significantly reduces wind, some buffeting may still occur depending on rider height, helmet type, and riding posture. Ensure the windshield is installed at the correct angle as per instructions.
• Scratches: Minor scratches can sometimes be polished out with specialized plastic polishing compounds. For deeper scratches, replacement may be necessary. Always use proper cleaning techniques to prevent scratches.

8. Specifications

9. Warranty and Support

For specific warranty information regarding your Puig New Generation Touring Windshield, please refer to the documentation provided with your purchase or contact the retailer/manufacturer directly. Puig products are known for their quality, and any manufacturing defects should be addressed through their official support channels. For technical assistance or inquiries, please visit the official Puig website or contact their customer service department.