1. Introduction
This manual provides detailed instructions for the proper installation and maintenance of your Evotech Performance Frame Sliders for the KTM 790 Duke (2018+). These frame sliders are designed to offer protection to your motorcycle's frame and engine components in the event of a fall or slide. Please read all instructions carefully before beginning installation.
2. Safety Information
WARNING: Installation of motorcycle parts requires specialized knowledge and tools. Improper installation can lead to serious injury or damage to your motorcycle. It is strongly recommended that installation be performed by a qualified, certified mechanic or an authorized service center.
- Always wear appropriate personal protective equipment (PPE) during installation.
- Ensure the motorcycle is stable and securely supported on a stand before beginning work.
- Allow the engine and exhaust to cool completely before handling any components.
- Refer to your motorcycle's service manual for specific torque values and procedures where applicable.
- Keep all fasteners clean and free of debris.
3. Package Contents
Please verify that all components are present and undamaged before proceeding with installation. If any parts are missing or damaged, contact your Evotech Performance dealer immediately.
- Left Frame Slider Assembly
- Right Frame Slider Assembly
- Mounting Bolts and Washers (various sizes)
- Installation Instructions (this document)
Image 1: Typical Evotech Performance Frame Slider Kit components. Actual contents may vary slightly.
4. Installation Instructions
4.1. Tools Required (Not Supplied)
- Torque Wrench
- Socket Set (appropriate sizes for motorcycle and slider bolts)
- Hex Key Set (Allen wrenches)
- Thread-locking compound (medium strength, e.g., Loctite 243)
- Clean rags
4.2. Pre-Installation Steps
- Park the motorcycle on a level, stable surface.
- Secure the motorcycle on a suitable stand (e.g., paddock stand) to prevent it from tipping.
- Ensure the engine and exhaust system are cool to the touch.
- Identify the mounting points on the motorcycle frame. These are typically existing engine mount bolts.
4.3. Frame Slider Installation (General Steps)
The following steps are general guidelines. Always refer to the specific instructions provided with your kit for exact bolt locations and torque specifications.
- Remove Existing Bolts: Carefully remove the designated engine mount bolt(s) on one side of the motorcycle. Work on one side at a time to maintain engine stability.
- Prepare Slider Assembly: Apply a small amount of medium-strength thread-locking compound to the threads of the new, longer mounting bolt supplied with the frame slider kit.
- Mount Frame Slider: Insert the new bolt through the frame slider and any spacers or brackets as instructed. Carefully thread the bolt into the engine mount point.
- Tighten Bolt: Hand-tighten the bolt until snug. Then, using a torque wrench, tighten the bolt to the manufacturer's specified torque setting. Do not overtighten.
- Repeat for Other Side: Once the first side is securely installed, repeat the process for the opposite side of the motorcycle.
- Final Check: After both frame sliders are installed, double-check all bolts for proper tightness and ensure the sliders are securely mounted and do not interfere with any other motorcycle components (e.g., fairings, handlebars, suspension travel).
5. Maintenance
Regular inspection and maintenance will ensure the longevity and effectiveness of your frame sliders.
- Periodic Inspection: Regularly check the frame sliders for any signs of damage, cracks, or wear.
- Bolt Tightness: Periodically check that all mounting bolts are securely tightened to the specified torque. Vibrations from riding can sometimes loosen fasteners.
- Cleaning: Clean the frame sliders with a mild soap and water solution. Avoid harsh chemicals that may damage the material.
- Post-Incident Check: If your motorcycle experiences a fall or slide, even a minor one, thoroughly inspect the frame sliders and their mounting points for any damage. Replace damaged components immediately.
6. Specifications
| Feature | Specification |
|---|---|
| Brand | Evotech Performance |
| Model Name | PRN013992-01 (also 4589971413683) |
| Compatibility | KTM 790 Duke (2018+) |
| Product Weight | Approximately 2.04 Kilograms (packaged) |
| Package Dimensions | Approximately 50 x 40 x 30 cm |
7. Warranty and Support
Evotech Performance products are designed and manufactured in the UK to high standards. For warranty information, technical support, or to purchase replacement parts, please contact your authorized Evotech Performance dealer or visit the official Evotech Performance website. Keep your proof of purchase for warranty claims.