Evotech Performance prn004201-02

Evotech Performance Suzuki SV1000S Fender Eliminator Kit Installation Manual

Model: prn004201-02 | For Suzuki SV1000S (2005-2015)

1. Introduction

This manual provides comprehensive instructions for the safe and correct installation, operation, and maintenance of your Evotech Performance Fender Eliminator Kit for the Suzuki SV1000S (2005-2015). This kit is designed to replace the bulky factory fender, offering a more streamlined appearance while maintaining legal requirements for license plate display.

Evotech Performance products are engineered and manufactured in the UK, ensuring high quality and precise fitment. Please read this manual thoroughly before beginning installation.

Evotech Performance Fender Eliminator Kit for Suzuki SV1000S

Image 1: Evotech Performance Fender Eliminator Kit for Suzuki SV1000S. This image shows the complete kit components, including the main bracket, license plate light, and indicator mounts.

2. Safety Information

Always prioritize safety when working on your motorcycle. Failure to follow these safety guidelines may result in injury or damage to your motorcycle.

  • Ensure the motorcycle is stable on a stand before beginning any work.
  • Disconnect the battery's negative terminal before performing any electrical work.
  • Wear appropriate personal protective equipment, including gloves and eye protection.
  • If you are unsure about any step, consult a qualified motorcycle technician.
  • Keep all fasteners and small parts organized to prevent loss.
  • Do not overtighten fasteners; refer to your motorcycle's service manual for torque specifications where applicable.

3. Setup and Installation

3.1. Tools Required

  • Metric Allen key set
  • Socket wrench set
  • Wire cutters/strippers
  • Electrical tape or heat shrink tubing
  • Cable ties
  • Thread-locking compound (medium strength)

3.2. Package Contents

Verify that all components are present before starting installation:

  • Main fender eliminator bracket
  • License plate light
  • Indicator mounting brackets (if applicable)
  • Hardware kit (bolts, washers, nuts)
  • Wiring connectors

3.3. Installation Steps

  1. Preparation: Place the motorcycle on a suitable stand. Disconnect the negative terminal of the battery. Remove the rider and passenger seats to access the rear wiring and fender mounting points.
  2. Remove OEM Fender: Carefully disconnect the wiring for the OEM license plate light and turn signals. Unbolt and remove the factory fender assembly from the motorcycle. Retain any OEM hardware that may be reused.
  3. Assemble Fender Eliminator: Attach the supplied license plate light to the main fender eliminator bracket using the provided hardware. If your kit includes indicator mounts, secure them to the main bracket.
  4. Mount Fender Eliminator: Position the Evotech Performance fender eliminator bracket onto the motorcycle's subframe mounting points. Secure it using the supplied hardware. Apply a medium-strength thread-locking compound to all bolts before tightening.
  5. Wiring: Connect the new license plate light and your existing turn signals (or new aftermarket signals) to the motorcycle's wiring harness. Ensure correct polarity. Use the supplied connectors or solder and heat shrink for a secure, weather-resistant connection. Route all wiring neatly and secure with cable ties to prevent chafing or interference.
  6. Install License Plate: Attach your license plate to the fender eliminator bracket using appropriate fasteners.
  7. Final Checks: Reconnect the battery's negative terminal. Test the license plate light and turn signals to ensure they function correctly. Verify all fasteners are tight and secure. Reinstall seats.

4. Operating Instructions

Once installed, the Evotech Performance Fender Eliminator Kit operates passively. Its primary function is to securely hold your license plate and provide illumination. Ensure your license plate is always clean and clearly visible, especially at night, to comply with local regulations.

  • Visibility: Regularly check that your license plate is not obstructed by luggage or other accessories.
  • Lighting: Periodically verify that the license plate light is functioning correctly.

5. Maintenance

Regular maintenance will ensure the longevity and proper function of your fender eliminator kit.

  • Cleaning: Clean the fender eliminator and license plate regularly with mild soap and water. Avoid abrasive cleaners or harsh chemicals that could damage the finish.
  • Fastener Checks: Periodically inspect all mounting bolts and screws for tightness. Vibrations from riding can cause fasteners to loosen over time. Retighten as necessary, applying thread-locking compound if a fastener repeatedly loosens.
  • Wiring Inspection: Check wiring connections for any signs of wear, fraying, or corrosion. Ensure all connections remain secure and waterproof.

6. Troubleshooting

If you encounter issues with your Evotech Performance Fender Eliminator Kit, refer to the following troubleshooting guide:

Problem Possible Cause Solution
License plate light not working
  • Loose wiring connection
  • Blown fuse
  • Damaged light unit
  • Check and secure all wiring connections.
  • Inspect and replace the relevant fuse (refer to your motorcycle's manual).
  • Contact Evotech Performance support for a replacement light unit.
Turn signals not working
  • Loose wiring connection
  • Incorrect wiring polarity
  • Flasher relay issue (if using LED signals)
  • Verify and secure all signal wiring connections.
  • Ensure positive and negative wires are correctly connected.
  • Install an LED-compatible flasher relay or resistors if using LED signals.
Kit feels loose after installation
  • Mounting bolts not fully tightened
  • Thread-locking compound not used
  • Retighten all mounting bolts, ensuring they are torqued to specification.
  • Remove bolts, apply medium-strength thread-locking compound, and re-tighten.

7. Specifications

Brand: Evotech Performance
Model Number: prn004201-02
Compatible Vehicle: Suzuki SV1000S
Model Years: 2005 - 2015
Fit Type: Fender Eliminator
Manufacturer Part Number (UPC/EAN): 4589971415472

8. Warranty and Support

Evotech Performance products are manufactured to high standards. For warranty information or technical support, please refer to the official Evotech Performance website or contact their customer service directly. Keep your proof of purchase for any warranty claims.

Website: www.evotech-performance.com

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