1. Introduction
The DISONCARE 60H Insulin Cooler Travel Case is designed to safely transport temperature-sensitive medications, such as insulin, EpiPens, and other injectables. This manual provides essential information on how to set up, operate, and maintain your cooler to ensure optimal performance and medication safety during travel and daily use.

Image: The DISONCARE 60H Insulin Cooler Travel Case in black, showcasing its sleek design.
2. Product Features
- LED Smart Cup Lid: Features a touch display for intelligent temperature measurement. No charging is required for the display, and it comes with a free replacement under warranty.
- Dual Cooler Bottles: Includes one blue gel bottle for up to 48 hours of cooling protection and one white ice water bottle for temporary 12-hour refrigeration when freezing facilities are unavailable.
- Premium Insulation: The double-layer vacuum insulated cup body is constructed from durable 18/8 stainless steel.
- QR Code Medical ID: An important safety feature for travel. The online profile webpage allows uploading pictures, important text information, emergency contact numbers, and email addresses, which can be modified anytime. This provides crucial first aid information in emergencies or aids in retrieving a lost cooler.
- Large Capacity: Designed to hold up to 2 insulin pens (based on Novorapid injection pen size) or similar medications.
- TSA Approved: This professional medication cooler is approved for travel and can pass through security checkpoints.
3. Package Contents
Please ensure all items are present upon unboxing:
- 1x DISONCARE 60H Cooler Unit (main stainless steel bottle with smart lid)
- 1x Blue Gel Bottle (for freezing)
- 1x White Ice Water Bottle (for emergency cooling)
- 2x Insulin Pen Bags (protective cushioning sleeves)
- QR Medical Tag Stickers
- 1x User Manual

Image: A visual representation of the complete packing list for the DISONCARE 60H Insulin Cooler.
Video: An unboxing video demonstrating the contents of the DISONCARE BC-B004 Insulin Cooler package.
4. Setup Instructions
- Prepare the Blue Gel Bottle: For maximum cooling duration (up to 48 hours), place the blue gel bottle in a freezer for 6-8 hours until completely frozen.
- Prepare the White Ice Water Bottle (Emergency Use): If a freezer is not accessible, fill the white bottle with ice water. This provides approximately 12 hours of temporary cooling. Do not freeze the white bottle.
- Insert Cooling Bottle: Place the prepared blue gel bottle (or white ice water bottle) into the main stainless steel cooler unit.
- Insert Medication: Place your insulin pens or vials into the provided protective pen bags. This cushioning prevents direct contact with the cooling element and protects your medication.
- Load Medication: Carefully insert the pen bags containing your medication into the cooler unit, ensuring they fit snugly above the cooling bottle.
- Secure the Lid: Screw the smart temperature display lid onto the cooler unit until it is tightly sealed.

Image: Instructions for preparing and using the blue gel and white emergency ice water bottles.
5. Operating Instructions
5.1 Checking Temperature
To check the internal temperature of the cooler, simply touch the LED display on the lid. The current temperature will be shown in Celsius or Fahrenheit, providing an intuitive and accurate reading.

Image: The smart temperature display on the cooler lid, showing the current internal temperature.
Video: Demonstration of the smart temperature display cover providing accurate readings.
5.2 Maintaining Temperature
The cooler is designed to maintain temperatures between 2-8°C (36-46°F) for extended periods, depending on the ambient temperature and the cooling method used (blue gel bottle or ice water bottle). Always ensure the lid is tightly sealed to prevent temperature fluctuations.
5.3 Travel Guidelines
The DISONCARE 60H is TSA-approved, making it suitable for air travel. It is also ideal for daily commutes, hiking, camping, and other outdoor activities where maintaining medication temperature is crucial.

Image: The cooler is shown in a travel setting, highlighting its TSA-approved feature.
6. Capacity Guidelines
The DISONCARE 60H is designed to accommodate various types of insulin pens and vials. It can easily hold 2 insulin pens, based on the size of Novorapid injection pens. Compatible medications include, but are not limited to, Humira, Ozempic, Trulicity, Lantus, NovoRapid, and Forteo.

Image: Detailed chart showing compatible injection pens and their quantities for the cooler.
For medications not listed, please refer to the available space within the cooler or consult DISONCARE's support team for specific guidance.
7. QR Code Medical ID
The QR Medical ID feature is a vital safety component. By scanning the QR code on the provided stickers, you can access an online profile webpage to upload critical information. This includes:
- Personal photos
- Important medical text information
- Emergency contact numbers
- Email addresses
This information can be modified at any time. In case of an emergency or if your medical cooler is lost, the QR Medical ID can provide rescuers with crucial first aid information, potentially saving lives, or increasing the possibility of retrieving your cooler.

Image: The QR Medical Tag on a backpack, showing how it can be scanned to access emergency information.
Activate your QR Medical ID here: https://disontag.com/418309865
Video: A guide on how to set up and use the DISONCARE QR Medical Alert ID.
8. Maintenance
8.1 Cleaning
To clean the cooler, wipe the exterior and interior surfaces with a damp cloth. Ensure all components are dry before reassembling or storing. Do not submerge the smart lid in water.
8.2 Storage
Store the cooler and its components in a cool, dry place away from direct sunlight when not in use.
8.3 LED Display Battery
The LED smart cup lid has a battery life of approximately 750 days. If the display stops working within the 750-day warranty period, a free replacement is provided.
9. Troubleshooting
- Medication not staying cold: Ensure the blue gel bottle was frozen for the recommended 6-8 hours. Check that the lid is securely tightened to maintain the vacuum seal. If using the white emergency bottle, ensure it is filled with ice water.
- LED display not working: The LED display has a battery life of 750 days. If it stops working within this period, contact customer support for a warranty replacement.
- Difficulty fitting pens: Ensure pens are placed in the protective bags before inserting them into the cooler. Refer to the capacity guidelines for compatible pen sizes.
10. Specifications
| Feature | Detail |
|---|---|
| Product Dimensions | 9.25 x 2.56 x 2.56 inches |
| Item Weight | 0.65 Grams |
| Material | Stainless Steel |
| Capacity | 500 Milliliters |
| Special Feature | Digital Temperature Display |
| Manufacturer | Zhengzhou Dison Electric CO.,LTD. |
11. Warranty & Support
The DISONCARE 60H Insulin Cooler Travel Case comes with a Lifetime Warranty. DISONCARE is committed to providing durable, professionally functioning medication cooler refrigeration units. For any support needs, warranty claims, or inquiries, please contact the manufacturer, Zhengzhou Dison Electric CO.,LTD., or refer to the contact information provided with your purchase.
Video: An overview of the DISONCARE Insulin Cooler, highlighting its features and reliability.