1. Introduction
This manual provides detailed instructions for the installation, operation, maintenance, and troubleshooting of your TORCHSTAR LED Emergency Lighting fixture. This commercial-grade emergency light features a built-in battery backup, two adjustable square heads, and is UL Listed for safety and performance. It is designed to provide reliable illumination during power outages in various commercial and residential settings.
Image 1.1: The TORCHSTAR LED Emergency Lighting fixture.
Key Features:
- Battery Backup: Complies with UL 924 regulations, providing over 90 minutes of continuous lighting during power failures with its 3.6V 1000mAh rechargeable battery.
- Dual-Head Design: Features two square heads with 12 high-grade LED chips each, delivering ultra-bright 6000K pure white light.
- Voltage Compatibility: Supports AC 120V for general household lighting and AC 277V for commercial or industrial applications.
- Easy Installation: Designed for surface mounting via a back plate, with all necessary hardware included.
- Durable Construction: Made with impact-resistant thermoplastic housing.
2. What's in the Box
Verify that all components are present before beginning installation.
- TORCHSTAR LED Emergency Lighting Fixture
- Mounting Hardware (screws, wire nuts, etc.)
- Instruction Manual
Image 2.1: Internal components including LED heads, battery, and test button.
3. Setup and Installation
This emergency light is designed for hardwired surface mounting. Ensure power is OFF at the circuit breaker before installation.
3.1 Initial Activation
Before connecting to the main power source, the internal battery must be connected. The battery is disconnected during shipping to prevent drain.
- Carefully remove the front cover plate of the fixture.
- Locate the internal battery and its connector. Connect the battery to the circuit board.
- Replace the cover plate, ensuring it is securely fastened.
Video 3.1: Detailed instructions for wiring and setting up the LED Emergency Light.
This video demonstrates the unboxing, battery connection, and initial power-up sequence for the emergency light. It shows how to connect the internal battery to prevent battery drain during storage and how to test the light's functionality once connected to a power source.
3.2 Mounting the Fixture
The fixture is designed for surface mounting. Use the provided mounting hardware.
- Fix the back plate securely to the junction box (J-box) on the wall or ceiling.
- Connect the electrical wires (live, neutral, ground) from the J-box to the corresponding wires on the fixture using the provided wire nuts. Ensure correct voltage (120V or 277V) is applied.
- Secure the light body back to the mounted back plate, ensuring it clicks into place.
Image 3.2: Step-by-step visual guide for hardwired installation.
4. Operating Instructions
Once installed and connected to a live power source, the emergency light will operate automatically.
4.1 Normal Operation
- When main AC power is present, the light will remain off, and the internal battery will charge. A red 'READY' indicator light will illuminate to show it is charging or fully charged.
- In the event of a power failure, the light will automatically switch on, powered by its internal battery, providing emergency illumination for over 90 minutes.
- When AC power is restored, the light will automatically turn off and resume battery charging.
4.2 Testing the Light
A 'TEST' button is located on the fixture for manual testing.
- Press and hold the 'TEST' button. The emergency lights should illuminate, indicating the battery and lamps are functional.
- Release the 'TEST' button. The lights should turn off (if AC power is present).
- Regularly test the unit (e.g., monthly) to ensure proper function.
Image 4.1: Product features including UL listing, voltage compatibility, and operating temperature.
5. Maintenance
Proper maintenance ensures the longevity and reliability of your emergency lighting fixture.
- Cleaning: Clean the exterior of the fixture and light heads periodically with a soft, damp cloth. Do not use abrasive cleaners or solvents.
- Battery Care: The built-in rechargeable battery is designed for long life. If the unit is not connected to AC power for an extended period, the battery may drain. Allow at least 24 hours for the battery to fully charge after initial installation or after a prolonged power outage.
- Annual Test: Conduct a 90-minute discharge test annually. Disconnect AC power to the unit and ensure it provides illumination for the full 90 minutes. If it fails, the battery may need replacement.
6. Troubleshooting
If your emergency light is not functioning as expected, refer to the following common issues and solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Light does not turn on during power outage. | Battery not connected or discharged. | Ensure battery is connected internally. Allow 24 hours for initial charge. If issue persists, battery may need replacement. |
| Red 'READY' indicator light is off. | No AC power to the fixture. | Check circuit breaker and wiring connections to ensure continuous AC power supply. |
| Light heads are dim or flicker. | Low battery charge or aging battery. | Allow battery to fully charge (24 hours). If problem continues, replace the battery. |
| Light does not turn off when AC power is restored. | Faulty control circuit. | Contact customer support for assistance. |
7. Specifications
| Specification | Detail |
|---|---|
| Model Name | LED Emergency Lighting |
| Item Model Number | ZF3EL-DHS-4P |
| Brand | TORCHSTAR |
| Wattage | 2.4W |
| Input Voltage | AC 120V/277V |
| Working Voltage | 3.6V DC |
| Battery Type | Rechargeable (3.6V 1000mAh) |
| Emergency Illumination Duration | 90+ minutes |
| Luminous Flux | 220 Lumens |
| Color Temperature | 6000 Kelvin (Pure White) |
| Material | Acrylonitrile Butadiene Styrene (ABS) |
| Operating Temperature | 32°F - 104°F (-4°F - 104°F mentioned in image) |
| Installation Type | Surface Mount (Hardwired) |
| Certifications | UL Listed |
| Product Dimensions | 11.87"L x 5.16"W x 2.31"H |
| Item Weight | 1.6 Pounds |
Image 7.1: Product dimensions (11.87in L x 5.16in W x 2.31in H).
8. Warranty and Support
This TORCHSTAR LED Emergency Lighting fixture comes with a 2-year warranty, ensuring quality and reliability.
For technical support, warranty claims, or any questions regarding your product, please refer to the contact information provided on the product packaging or the official TORCHSTAR website.