1. Introduction
This manual provides detailed instructions for the proper installation, use, and maintenance of the Evotech Performance Frame Crash Protection system, model PRN013021, designed specifically for the Ducati Scrambler Sixty2 motorcycle (model years 2016 to 2020). Please read this manual thoroughly before attempting installation or use to ensure safety and optimal performance.
2. Safety Information
WARNING: Improper installation or use can lead to serious injury or damage to your motorcycle. If you are not confident in your mechanical abilities, seek assistance from a qualified motorcycle technician.
- Always wear appropriate personal protective equipment (PPE) during installation.
- Ensure the motorcycle is stable and securely supported on a stand before beginning work.
- Refer to your motorcycle's service manual for specific torque specifications for frame bolts, if applicable.
- Do not modify any components of the crash protection system.
- Keep all fasteners clean and free of grease or oil unless specified.
3. Package Contents
Verify that all components are present and undamaged before proceeding with installation. If any parts are missing or damaged, contact your supplier immediately.
- 2 x Frame Crash Bobbins (left and right)
- 1 x Main Mounting Rod/Spindle
- Associated Fasteners and Spacers (if applicable)
- Installation Instructions (this manual)
Image: All components of the Evotech Performance Frame Crash Protection system, including the main mounting rod and two bobbins.
4. Setup and Installation
Follow these steps carefully to install the Evotech Performance Frame Crash Protection on your Ducati Scrambler Sixty2.
- Preparation: Park the motorcycle on a level surface and secure it on a suitable stand. Ensure the engine is cool. Identify the mounting points on the frame, typically near the engine mounts.
- Remove Existing Hardware: Carefully remove any existing bolts or covers from the designated frame mounting points. Keep track of all original hardware.
- Assemble Crash Protection: Insert the main mounting rod through one of the frame crash bobbins. If spacers are provided, ensure they are correctly positioned according to the specific design for your motorcycle model.
- Position on Motorcycle: Carefully feed the assembled rod and bobbin through the frame mounting point on one side of the motorcycle. Align the rod to pass through the corresponding mounting point on the opposite side.
- Attach Second Bobbin: Once the rod is through both frame mounting points, attach the second frame crash bobbin to the exposed end of the rod.
- Secure Fasteners: Hand-tighten all fasteners initially to ensure proper alignment and fitment. Do not overtighten.
- Torque to Specification: Using a torque wrench, tighten all fasteners to the manufacturer's recommended torque specifications. Refer to your motorcycle's service manual for frame bolt torque values. If no specific value is provided for this accessory, consult a professional.
- Final Check: After tightening, ensure all components are securely fastened and there is no excessive play. Double-check that the crash protection does not interfere with any moving parts or controls of the motorcycle.
Image: Evotech Performance Frame Crash Protection correctly installed on a Ducati Scrambler Sixty2, showing the bobbin securely mounted to the frame.
5. Usage Considerations
Once installed, the frame crash protection is designed to offer a degree of protection to the motorcycle's frame and engine components in the event of a fall or slide. While it provides added safeguarding, it is not a guarantee against all damage. Always ride responsibly and within your limits.
- Regularly inspect the crash protection for any signs of damage, wear, or loosening.
- After any incident involving a fall or impact, thoroughly inspect the crash protection and surrounding motorcycle components for damage. Replace any damaged parts immediately.
6. Maintenance
To ensure the longevity and effectiveness of your Evotech Performance Frame Crash Protection, perform the following maintenance checks:
- Visual Inspection: Periodically check the bobbins and mounting rod for cracks, bends, or other signs of damage.
- Fastener Check: Every few months, or after significant mileage, check that all mounting bolts are still securely tightened to the correct torque specifications.
- Cleaning: Clean the crash protection components with a mild soap and water solution. Avoid harsh chemicals that could damage the material finish.
7. Troubleshooting
If you encounter any issues with your Evotech Performance Frame Crash Protection, refer to the following common problems and solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Crash bobbins feel loose | Mounting bolts are not sufficiently tightened. | Re-tighten mounting bolts to the specified torque. |
| Unusual vibration from crash protection | Loose components or improper installation. | Inspect all components for proper fitment and tightness. Ensure no parts are interfering with the motorcycle. |
| Damage to bobbins after a minor fall | Bobbins are designed to absorb impact and may show wear or damage. | Replace damaged bobbins immediately to maintain protection. Contact Evotech Performance for replacement parts. |
8. Specifications
- Product Model: PRN013021
- Compatibility: Ducati Scrambler Sixty2 (Model Years 2016, 2017, 2018, 2019, 2020)
- Material: High-grade engineering polymer bobbins, stainless steel mounting rod.
- Manufacturer: Evotech Performance
9. Warranty and Support
Evotech Performance products are manufactured to high standards. For specific warranty information, please refer to the official Evotech Performance website or contact your authorized dealer. For technical support or inquiries regarding replacement parts, please visit the Evotech Performance website or contact their customer service department directly.
Website: www.evotech-performance.com