KFI 72" UTV Pro-Poly Blade Snow Plow Kit Instruction Manual

1. Introduction

This manual provides essential instructions for the proper installation, operation, and maintenance of your KFI 72" UTV Pro-Poly Blade Snow Plow Kit. This front-mount system is specifically designed for Polaris RZR 900 and 1000 models manufactured between 2015 and 2021, equipped with dual rear A-arms. The system is engineered to efficiently transfer plowing forces to the front lower frame of your UTV, offering over 30 inches of lift height. All components are shot blasted and powder coated for enhanced durability.

Please read this manual thoroughly before attempting installation or operation to ensure safe and effective use of the product.

2. Safety Information

• Always wear appropriate personal protective equipment, including safety glasses and gloves, during installation and operation.
• Ensure the UTV is on a level surface, the engine is off, and the parking brake is engaged before beginning any installation or maintenance.
• Do not operate the plow system under the influence of alcohol or drugs.
• Keep bystanders, especially children and pets, away from the work area and during plow operation.
• Inspect all components for damage or wear before each use. Replace worn or damaged parts immediately.
• Operate the plow at a safe speed, especially on uneven terrain or near obstacles.
• Refer to your UTV's owner's manual for additional safety guidelines.

3. Package Contents

Verify that all components are present and undamaged before proceeding with installation. The kit includes:

• 72" Pro-Poly Plow Blade with Rubber Top Flap
• Plow Push Tubes
• Polaris RZR Plow Mount (specific to 2015-2021 Dual Rear A-Arm models)
• Complete Mounting Hardware (bolts, nuts, washers, hitch pins, springs)

Figure 1: Overview of the KFI 72" UTV Pro-Poly Blade Snow Plow Kit, showing the plow blade, push tubes, mount, and hardware.

4. Setup and Installation

Installation requires basic mechanical skills and tools. Refer to the detailed installation instructions included with your kit for specific steps and torque specifications. The following provides a general overview:

1. Prepare the UTV: Park the UTV on a flat, stable surface. Turn off the engine, engage the parking brake, and remove the ignition key.
2. Install the Plow Mount: Attach the specific Polaris RZR Plow Mount (#105930) to the front lower frame of your UTV using the provided hardware. Ensure all bolts are tightened to the manufacturer's specified torque. This system is designed as a front-mount for optimal force distribution.
   

   Figure 2: KFI Plow Mount plates and associated hardware for UTV frame attachment.
3. Assemble Push Tubes: Connect the plow push tubes (#105635) to the plow mount. Ensure all pins and fasteners are securely in place. The push tubes provide the structural connection between the mount and the plow blade.
   

   Figure 3: KFI Plow Push Tubes with springs and attachment pins.

4. Attach Plow Blade: Secure the 72" Pro-Poly Plow Blade (#105872) to the push tubes using the designated hitch pins. The front-mount system allows for quick attachment and detachment using two standard 5/8" hitch pins. Verify that the blade can pivot freely and that all safety mechanisms are engaged.
   

   Figure 4: KFI 72" Pro-Poly Plow Blade with KFI logo.

5. Final Inspection: Double-check all connections, bolts, and pins for tightness and security. Ensure the plow system operates smoothly through its full range of motion.

5. Operating Instructions

• Engaging the Plow: Use your UTV's winch or lift system to raise and lower the plow blade. The KFI system provides over 30 inches of lift height.
• Adjusting Plow Angle: The plow blade can be angled left, right, or straight ahead. Adjust the angle using the designated pin or lever mechanism on the push tubes. Ensure the angle is securely locked before plowing.
• Plowing Technique: Begin plowing at a slow speed. Avoid hitting fixed objects or driving too fast, which can damage the plow or UTV. Overlap passes to ensure complete snow removal.
• Clearing Obstacles: If the plow encounters a significant obstacle, the trip springs are designed to allow the blade to trip forward, preventing damage. Reduce speed and clear the obstacle before continuing.
• Disengaging the Plow: When finished, raise the plow blade, return it to the straight-ahead position, and secure it for transport or storage. For long-term storage, detach the plow system from the UTV.

6. Maintenance

• Regular Inspection: Before each use, inspect the plow blade, push tubes, mount, and all hardware for signs of wear, damage, or loose connections. Pay close attention to the wear bar, springs, and pivot points.
• Cleaning: After each use, clean the plow system to remove snow, ice, salt, and debris. This helps prevent corrosion and extends the life of the components.
• Lubrication: Periodically lubricate all pivot points and moving parts with a suitable grease or lubricant to ensure smooth operation.
• Wear Bar: The 2-sided 3/16" x 3.00" Grade 50 Steel Wear Bar is designed for durability. Inspect it regularly for wear. When one side is worn, it can be flipped to utilize the second side. Replace the wear bar when both sides are worn to maintain plowing effectiveness and protect the blade.
• Storage: When not in use, store the plow system in a clean, dry area to protect it from the elements.

7. Troubleshooting

If you encounter issues with your KFI Snow Plow Kit, consider the following general troubleshooting steps:

• Plow not lifting/lowering properly: Check your UTV's winch or lift system for proper function. Ensure all cables and connections are secure and free of obstructions.
• Plow not holding angle: Verify that the angle adjustment mechanism is fully engaged and locked. Inspect for worn or damaged pins.
• Excessive vibration or noise: Inspect all mounting hardware for tightness. Check for any loose components or signs of damage.
• Ineffective snow removal: Check the condition of the wear bar. Ensure the plow blade is set at the correct angle for the snow conditions.

For persistent issues or specific technical support, please contact KFI Products customer service.

8. Specifications

9. Warranty and Support

KFI Products are manufactured to high standards and are backed by a manufacturer's warranty. For specific warranty details, claims, or technical assistance, please refer to the warranty information provided with your purchase or contact KFI Products directly through their official website or customer service channels.

When contacting support, please have your product model number (Plow #105872) and purchase information readily available.