DROK DC/DC 6.5V~36V->1.2V~32V 4.5A 75W

DROK DC-DC 6.5V-36V to 1.2V-32V 4.5A 75W Buck Converter User Manual

Model: DC/DC 6.5V~36V→1.2V~32V 4.5A 75W

1. Introduction

This manual provides detailed instructions for the safe and efficient use of your DROK DC-DC Buck Converter. This module is designed to step down a higher DC input voltage to a lower, adjustable DC output voltage, featuring an LCD display for real-time monitoring of voltage, current, and power.

2. Product Features

  • Wide Input Voltage Range: DC 6.5V to 36V.
  • Adjustable Output Voltage: DC 1.2V to 32V. Factory default output is 5V.
  • High Output Current: Stable operation at 3.5A for extended periods, capable of reaching 4.5A with adequate heat dissipation. Adjustable current limit is approximately 4.2A-4.5A.
  • LCD Display: Shows input voltage, output voltage, output current, and output power.
  • High Display Resolution: Voltage resolution of 0.05V, current resolution of 0.005A.
  • Display Accuracy: Voltage display accuracy of ±0.1V, current display accuracy of ±0.05A.
  • Button Control: Easy adjustment of output voltage and control of output ON/OFF state without a screwdriver.
  • Input Reverse Connection Protection: Protects the module from damage due to incorrect input polarity.
  • Protective Casing: Includes a transparent acrylic case to prevent physical damage to the module.

3. Safety Precautions

  • Ensure correct input voltage polarity. The module has input reverse connection protection, but always verify connections.
  • There is no reverse current protection on the output terminals. Do not connect a battery or other power source to the output without an external diode to prevent reverse current flow, as this can damage the module.
  • Do not short-circuit the Input IN- terminal to the Output OUT- terminal. This will disable the constant current function.
  • Ensure proper ventilation, especially when operating at higher currents (above 3.5A) to allow for adequate heat dissipation.
  • Always verify the output voltage setting before connecting any load to prevent damage to your devices.
  • Handle the module with care, especially during assembly of the acrylic case, to avoid damage to components.

4. Specifications

ParameterValue
Input Voltage RangeDC 6.5V - 36V
Output Voltage RangeDC 1.2V - 32V (Adjustable)
Output Current (Stable)3.5A
Output Current (Max with Heat Dissipation)4.5A
Output Power75W
Voltage Display Resolution0.05V
Current Display Resolution0.005A
Voltage Display Accuracy±0.1V
Current Display Accuracy±0.05A
Dimensions14.7 x 8 x 5.2 cm
Weight70 g

5. Setup

5.1 Component Identification

Familiarize yourself with the components of the buck converter module:

Diagram showing the DROK buck converter module with labeled input/output terminals, LCD screen, buttons, and adjustment potentiometer.

Figure 1: Component layout of the DROK buck converter. Labels indicate input/output terminals, LCD display, control buttons, and the voltage adjustment potentiometer.

5.2 Acrylic Case Assembly

The module comes with a transparent acrylic case for protection. Assembly is straightforward:

  1. Identify the top and bottom acrylic plates, standoffs, and screws.
  2. Carefully align the bottom acrylic plate with the mounting holes on the PCB.
  3. Insert the brass standoffs through the bottom plate and into the PCB.
  4. Place the top acrylic plate over the standoffs, ensuring all cutouts align with the module's components (terminals, buttons, screen).
  5. Secure the top plate with the remaining screws. Do not overtighten.
Image showing the disassembled DROK buck converter module with its acrylic case parts, standoffs, and screws laid out.

Figure 2: Disassembled module with acrylic case components.

Image showing the DROK buck converter module fully assembled with its transparent acrylic protective case.

Figure 3: Assembled module with protective case.

5.3 Wiring Connections

Connect your power source and load to the module using the screw terminals:

  • Input (IN+ / IN-): Connect your DC power source (6.5V-36V) to these terminals. Ensure correct polarity: IN+ for positive, IN- for negative.
  • Output (OUT+ / OUT-): Connect your load to these terminals. Ensure correct polarity: OUT+ for positive, OUT- for negative.

Note: Always double-check wiring before applying power.

6. Operating Instructions

6.1 Power On/Off

  • After connecting the input power, the LCD will light up.
  • Press the ON/OFF button (usually on the left side) to toggle the output power.
  • To set the default power-on state (output ON or OFF), press and hold the ON/OFF button. The module will remember this setting for subsequent power cycles.

6.2 Adjusting Output Voltage

The output voltage is adjusted using the two buttons on the right side of the module:

  • Press the '+' button to increase the output voltage.
  • Press the '-' button to decrease the output voltage.
  • The LCD will display the current output voltage during adjustment.

6.3 LCD Display Modes

The module features an LCD that can display various parameters. Use the button on the left (often labeled 'IN/OUT' or similar) to cycle through display modes:

  • Output Voltage (OUT V): Displays the current output voltage.
  • Input Voltage (IN V): Displays the current input voltage.
  • Input/Output Voltage (IN/OUT V): Alternates between input and output voltage display.
  • Output Current (OUT A): Displays the current flowing through the output.
  • Output Power (OUT W): Displays the calculated output power.
LCD displaying output voltage

Figure 4: Output Voltage Display

LCD displaying input voltage

Figure 5: Input Voltage Display

LCD displaying alternating input and output voltage

Figure 6: Input/Output Voltage Display

LCD displaying USB output voltage, indicating a special mode or port

Figure 7: USB Output Voltage Display (if applicable)

6.4 Constant Current (CC) Adjustment

The module supports constant current output. The current limit can be adjusted using the small potentiometer (ADJ-I) on the board. Turn clockwise to increase the current limit. This is typically set to approximately 4.2A-4.5A at the factory.

7. Maintenance

  • Keep the module clean and free from dust and debris. Use a soft, dry cloth for cleaning.
  • Ensure adequate airflow around the module, especially when operating at higher loads, to prevent overheating.
  • Regularly check wiring connections for tightness and signs of wear or corrosion.
  • Avoid exposing the module to moisture, extreme temperatures, or corrosive environments.

8. Troubleshooting

ProblemPossible CauseSolution
No display/No outputNo input power; Incorrect input polarity; Output turned off.Check input power connections; Verify input polarity; Press the ON/OFF button to enable output.
Output voltage cannot be adjustedPotentiometer at its limit; Faulty potentiometer.Ensure the adjustment buttons are being pressed correctly; If still unresponsive, contact support.
Constant current function not workingInput IN- short-circuited to Output OUT-.Check wiring to ensure IN- and OUT- are not connected.
Module overheatingExcessive load current; Insufficient ventilation.Reduce load current; Ensure adequate airflow around the module; Consider adding a fan for continuous high-current operation.

9. Product Videos

Watch these official videos for additional guidance on using your DROK Buck Converter:

  • Video 1: Demonstration of the buck converter's features and operation.

  • Video 2: Detailed guide on setting up and adjusting the output voltage.

  • Video 3: Short overview of the module's display functions.

  • Video 4: Comprehensive tutorial on advanced usage and applications.

10. Warranty and Support

For warranty information or technical support, please refer to the product packaging or contact your retailer. Keep your purchase receipt for warranty claims.