1. Product Overview
The Yakima FlushBar is a roof rack crossbar designed for seamless integration with modern vehicle aesthetics. This single bar features an integrated tower design, eliminating bar overhang for a clean, factory-installed appearance. Its aerodynamic shape is engineered to maximize strength while minimizing drag and reducing noise during travel.
Key Features:
- Integrated tower and crossbar for a sleek profile.
- WindRidge technology on the leading edge reduces noise and drag.
- JetTruss internal support engineering provides strength with minimal weight.
- Patented SmartFill technology for easy installation of T-Slot style mounts.
- Compatible with most Yakima mounts and cargo boxes.
Image 1.1: The Yakima FlushBar Single Bar in Black. This image displays the sleek, integrated design of the crossbar, highlighting its low-profile appearance on a vehicle roof.
2. Setup and Installation
The Yakima FlushBar system requires two bars for a complete roof rack setup. This product is for a single bar. Installation also requires vehicle-specific Yakima fitting kits, which are sold separately. Ensure you have the correct fitting kit for your vehicle make and model before proceeding.
2.1 Required Components (Sold Separately)
- Second Yakima FlushBar (if building a complete system).
- Vehicle-specific Yakima fitting kit.
- Yakima SKS (Same Key System) locks for security (optional, but recommended).
2.2 General Installation Steps
- Consult Fitting Kit Instructions: Refer to the specific instructions provided with your Yakima fitting kit for detailed, vehicle-specific installation steps.
- Prepare Vehicle Roof: Ensure the vehicle roof mounting points are clean and free of debris.
- Attach Fitting Kit Components: Secure the base pads and clamps from your fitting kit to the vehicle's designated mounting points according to the kit's instructions.
- Position FlushBar: Place the FlushBar onto the attached fitting kit components. The integrated towers will align with the mounting points.
- Secure FlushBar: Fasten the FlushBar to the fitting kit using the provided hardware. Ensure all bolts are tightened to the torque specifications outlined in your fitting kit manual.
- Install End Caps: Attach the protective end caps to the FlushBar towers.
- Install SKS Locks (Optional): If using, install the SKS lock cores into the FlushBar towers for added security.
- Final Check: Before driving, gently pull on the FlushBar to ensure it is securely attached to the vehicle. Re-check all fasteners after the first short drive.
3. Operating Instructions
The Yakima FlushBar is designed to carry various Yakima mounts and cargo boxes. Its SmartFill technology simplifies the attachment of T-Slot accessories.
3.1 Attaching Accessories
- T-Slot Mounts: For accessories utilizing T-Slot attachment, open the SmartFill channel on the top of the FlushBar. Slide the T-Slot bolts of your accessory into the channel and position as required. Tighten the accessory according to its specific instructions.
- Clamp-On Mounts: Some accessories may clamp around the FlushBar. Follow the accessory's instructions for proper attachment and tightening.
3.2 Load Capacity
Always adhere to the maximum load capacity specified in your vehicle's owner's manual and the Yakima fitting kit instructions. Do not exceed the lowest rated component's capacity. Distribute weight evenly across the bars.
4. Maintenance
Regular maintenance ensures the longevity and safe operation of your Yakima FlushBar.
- Regular Cleaning: Clean the FlushBar and its components periodically with mild soap and water. Avoid abrasive cleaners or solvents.
- Inspect Fasteners: Before each use, and especially after long trips or off-road driving, inspect all bolts, nuts, and clamps to ensure they are securely tightened. Re-tighten if necessary.
- Check for Damage: Periodically inspect the bar and its components for any signs of wear, cracks, or damage. Replace any damaged parts immediately.
- Lubrication: If using SKS locks, apply a small amount of graphite lubricant to the lock cylinders annually to ensure smooth operation.
5. Troubleshooting
This section addresses common issues you might encounter with your FlushBar.
5.1 Excessive Wind Noise
- Check Installation: Ensure the FlushBar is installed correctly and all components are tightened to specifications. Improper installation can lead to increased noise.
- Verify WindRidge: The integrated WindRidge feature is designed to reduce noise. Ensure no debris is obstructing this area.
- Accessory Noise: If an accessory is attached, remove it to determine if the noise originates from the accessory itself.
5.2 Loose Bar
- Re-tighten Fasteners: Immediately pull over and re-tighten all mounting bolts and clamps according to the fitting kit instructions.
- Inspect Components: Check for any damaged or worn parts in the fitting kit or FlushBar towers that might prevent a secure fit.
5.3 Difficulty Attaching T-Slot Accessories
- Clear SmartFill Channel: Ensure the SmartFill channel on the top of the bar is clear of dirt or debris.
- Correct Accessory: Verify that your accessory is designed for T-Slot attachment and is compatible with Yakima FlushBars.
6. Specifications
| Specification | Detail |
|---|---|
| Brand | Yakima |
| Model Number | 8000460 |
| Color | Black |
| Size | 3XL |
| Material | Aluminum |
| Item Dimensions (L x W x H) | 56.25 x 7.75 x 4.13 inches |
| Item Weight | 4 Pounds (1.81 kg) |
| Included Components | FlushBar (1x), Covers (2x), Instructions (1x) |
| GTIN (UPC) | 00736745004606 |
| Sport Type | Cycling |
7. Warranty Information
Specific warranty details for the Yakima FlushBar are typically provided with the product packaging or available on the official Yakima website. Please retain your proof of purchase for any warranty claims. For the most current and comprehensive warranty policy, refer to the manufacturer's official documentation or website.
8. Support
For further assistance, technical support, or to purchase compatible accessories and fitting kits, please visit the official Yakima website or contact their customer service department.
- Official Website: www.yakima.com
- Customer Service: Refer to the contact section on the Yakima website for phone numbers or email support.
