1. Product Overview
The KFI Products Winch Mount Model 100845 is a robust accessory designed to facilitate the installation of various winches on specific Kawasaki Mule utility vehicles. Constructed from durable 3/16 inch steel, this mount is engineered for strength and longevity. It features a black powder-coated finish, applied after a shot peening process, to ensure superior durability and corrosion resistance. All necessary mounting hardware is included for a straightforward installation.
Image 1.1: The KFI Products Winch Mount 100845, showing the main mounting plate and an L-shaped bracket, both finished in black powder coat with pre-drilled holes for hardware.
2. Compatibility
2.1 Vehicle Compatibility
This winch mount is compatible with the following Kawasaki Mule models:
- Kawasaki 01-08 KAF620G Mule 3000/3010
- Kawasaki 09-18 KAF620M Mule 4010
- Kawasaki 09-18 KAF620P Mule 4000
2.2 Winch Compatibility
The mount is designed to work with a wide range of winches. Please note specific guide bracket requirements for certain models:
- KFI Winches: ST17, A2000, A2500-R2, A3000, U45-R2, U45-R2w, SE25, SE35, SE45-R2, SE45w-R2, AS-50, AS-50W
- WARN Winches:
- VRX 25 / VRX 25-S / VRX 35 / VRX 35-S: Requires Standard Guide Bracket #101715.
- VRX 45 / VRX 45-S: Requires Wide Guide Bracket #100695.
- AXON 35 / AXON 35-S / AXON 45RC: Requires Standard Guide Bracket #101715.
- AXON 45 / AXON 45-S / AXON 55 / AXON 55-S: Requires Wide Guide Bracket #100695.
- Other Winches:
- A2000, A2500, U2500, 1.5ci, 2.5ci, 2.5ce, 3.0ci, 3.0ce, 3.0s
- RT15, RT25, RT30, XT15, XT25, XT30
- RT40, XT40
- Vantage 2000-3000lbs, Provantage 2500-3500lbs
- Vantage 4000lbs, Provantage 4500lbs
- PowerMax 4500 Winch
3. Features
- Constructed from 3/16 inch steel for maximum strength.
- Shot peened before powder coating for optimal finish preparation.
- Black powder-coated finish for supreme durability and corrosion resistance.
- Includes all necessary mounting hardware for installation.
- Designed for easy installation.
4. Safety Information
Always prioritize safety during installation and operation. Adhere to the following guidelines:
- Read all instructions thoroughly before beginning installation.
- Wear appropriate personal protective equipment, including safety glasses and gloves.
- Ensure the vehicle is stable and secured before working underneath or around it.
- Do not modify the winch mount. Any alterations may compromise its structural integrity and void the warranty.
- Confirm all fasteners are tightened to the manufacturer's specifications.
- If unsure about any step, consult a qualified mechanic or contact KFI Products customer support.
5. Setup and Installation
The KFI Products Winch Mount 100845 is designed for straightforward installation. All required mounting hardware is included. For detailed, step-by-step instructions specific to your Kawasaki Mule model, please refer to the complete installation guide provided with your product. The general procedure involves:
- Preparation: Park the vehicle on a level surface, engage the parking brake, and turn off the engine. Disconnect the battery if working near electrical components.
- Access: Depending on your vehicle model, it may be necessary to remove certain front body panels or components to access the mounting area.
- Positioning: Carefully position the winch mount in the designated location on your Kawasaki Mule.
- Fastening: Align the mount with existing frame holes and secure it using the provided hardware. Ensure all bolts, washers, and nuts are correctly oriented and tightened.
- Winch Installation: Once the mount is securely installed, attach your compatible winch to the mount according to the winch manufacturer's instructions.
- Final Check: Double-check all connections and fasteners for tightness before operating the vehicle or winch.
6. Operating Instructions
Once the winch mount and winch are securely installed, operate the winch according to its manufacturer's instructions. The KFI Products Winch Mount provides a stable and secure platform for your winch, ensuring reliable performance during recovery or pulling operations. Always adhere to safe winching practices, including using appropriate rigging, maintaining a safe distance, and never exceeding the winch's rated capacity.
7. Maintenance
Regular maintenance will ensure the longevity and performance of your KFI Products Winch Mount:
- Inspection: Periodically inspect the mount for any signs of damage, corrosion, or loose fasteners.
- Cleaning: Clean the mount with mild soap and water to remove dirt, mud, and debris. Avoid harsh chemicals that could damage the powder coat finish.
- Fastener Check: Re-tighten all mounting bolts and nuts as needed, especially after initial use and before heavy winching operations.
- Corrosion Protection: If the powder coat finish is scratched or chipped, touch up with appropriate paint to prevent rust.
8. Troubleshooting
If you encounter issues with your winch mount, consider the following:
- Loose Mount: If the mount feels loose, check and re-tighten all mounting hardware. Ensure the mount is correctly seated against the vehicle frame.
- Winch Not Fitting: Verify that your winch model is listed as compatible and that you are using the correct guide bracket if specified.
- Unusual Noises: If you hear unusual noises during winching, stop operation immediately and inspect the mount and winch for any damage or improper installation.
- Corrosion: Address any signs of rust promptly by cleaning the area and applying a protective coating.
For persistent issues, contact KFI Products customer support.
9. Specifications
| Attribute | Specification |
|---|---|
| Model Number | 100845 |
| Material | 3/16 inch Steel |
| Finish | Black Powder Coat (Shot Peened) |
| Included Hardware | All necessary mounting hardware |
| Vehicle Compatibility | Kawasaki KAF620G Mule 3000/3010 (01-08), KAF620M Mule 4010 (09-18), KAF620P Mule 4000 (09-18) |
10. Warranty Information
KFI Products stands behind the quality of its products. For specific warranty terms and conditions, please refer to the warranty documentation included with your purchase or visit the official KFI Products website. Keep your proof of purchase for any warranty claims.
11. Customer Support
If you have any questions regarding the installation, operation, or maintenance of your KFI Products Winch Mount 100845, please contact KFI Products customer support. Contact information can typically be found on the product packaging or the official KFI Products website.
