iCharger X6 Instruction Manual

1. Product Overview

The iCharger X6 is an advanced DC/DC converter charger designed for various battery types. It incorporates synchronous buck-boost technology, offering high power, current, and efficient power conversion. With a maximum charge power capacity of 800W and a maximum charge/discharge current of 30A per channel, it is suitable for demanding charging tasks.

The X6 features a 2.4-inch IPS LCD screen that displays comprehensive information including current, voltage, power, capacity, internal resistance, control status, time, and temperature. It also supports data import/export to an SD card and can save up to 32 parameter sets.

Figure 1.1: The iCharger X6, a compact and powerful battery charger with a clear display.

Key Features:

• Advanced Synchronous Buck-Boost DC/DC Converter Technology.
• Maximum charge power capacity up to 800W, with 30A max charge/discharge current per channel.
• Supports 6s LiPo, Lilo, LiFe, LiHV, LTO, NiZn batteries (up to 2A balance current) and 1-20s NiMH/NiCd, 1-12s Pb batteries.
• Digital-power mode with comprehensive protection features (over-current, over-voltage, input under-voltage, input undercurrent).
• Intelligent fan control and internal temperature protection for safe operation.
• Multi-discharge features: self-discharge, regenerative to input discharge, and lithium battery extra expanding discharge.
• Supports offline and online internal resistance measurement for individual cells and entire battery packs.
• Protection against reversed polarity (input/output), input voltage/current, battery temperature, charging capacity, overrun time, and maximum power.
• Firmware upgradeable via USB port or SD card.
• Compatible with “Junsi Console” software for data display, plotting, and analysis.

2. Setup Guide

Before operating the iCharger X6, ensure all connections are secure and correct. Improper connections can lead to damage to the charger, battery, or power supply.

2.1 Unpacking and Inspection

• Carefully remove all components from the packaging.
• Verify that the following items are included: iCharger X6 unit, Input/Output Cables (2), Temp Sensor (1), CD Rom Manual (1).
• Inspect the charger and accessories for any visible damage. If any damage is found, do not proceed with setup and contact your vendor.

2.2 Connecting Power Input

1. Connect the provided input cables to a stable DC power source within the specified input voltage range of 10.0V to 32.0V DC. Ensure the polarity is correct (positive to positive, negative to negative).
2. The maximum input current limit is 35A. Ensure your power supply can provide sufficient current without exceeding this limit.

2.3 Connecting Batteries

1. Connect the battery to be charged or discharged to the appropriate output port using the provided output cables.
2. For lithium batteries (LiPo, Lilo, LiFe, LiHV, LTO, NiZn), connect the balance lead to the balance port on the charger for accurate cell balancing.
3. If using the temperature sensor, connect it to the designated port on the charger and attach the sensor to the battery pack to monitor its temperature during operation.

3. Operation

The iCharger X6 offers various modes for battery management. Familiarize yourself with the menu navigation and settings before commencing operations.

3.1 Basic Navigation

• The 2.4-inch IPS LCD screen displays all operational data and menu options.
• Use the control buttons (refer to the CD Rom Manual for specific button functions) to navigate through menus, select options, and adjust parameters.

3.2 Charging and Discharging

1. Select the appropriate battery type (LiPo, LiFe, NiMH, Pb, etc.) from the main menu.
2. Set the desired charge or discharge current and voltage parameters according to your battery's specifications.
3. For lithium batteries, ensure the correct cell count (e.g., 6s for 6-cell LiPo) is selected.
4. Initiate the charge or discharge cycle. The screen will display real-time data such as current, voltage, capacity, and temperature.
5. The charger supports various discharge methods including self-discharge, regenerative discharge to input, and extra expanding discharge for lithium batteries.

3.3 Internal Resistance Measurement

The iCharger X6 can measure the internal resistance of batteries both offline and online. This feature allows you to assess the health of your battery pack and individual cells.

• Navigate to the internal resistance measurement function in the menu.
• Follow the on-screen prompts to perform the measurement. The charger will display the internal resistance for the entire pack and for each cell in a lithium battery.

3.4 Digital Power Mode

The digital power mode provides a stable and regulated DC output with built-in protection features. This mode can be used to power other devices.

• Access the digital power mode from the main menu.
• Set the desired output voltage and current limits.
• The charger will provide protection against over-current, over-voltage, input under-voltage, and input undercurrent in this mode.

3.5 Junsi Console Software

The iCharger X6 is compatible with the “Junsi Console” software. This software allows for advanced monitoring, data logging, and analysis of charge and discharge cycles on a computer.

• Install the Junsi Console software from the provided CD Rom or download it from the official iCharger website.
• Connect the iCharger X6 to your computer via a USB cable.
• Use the software to display real-time data, plot graphs, and analyze historical charge/discharge data.

4. Maintenance

Proper maintenance ensures the longevity and reliable performance of your iCharger X6.

4.1 Cleaning

• Regularly clean the exterior of the charger with a soft, dry cloth.
• Do not use liquid cleaners or solvents, as they may damage the casing or internal components.
• Ensure ventilation openings are free from dust and debris to maintain proper airflow.

4.2 Temperature Management

• The iCharger X6 features intelligent fan control that adjusts fan speed based on internal temperature.
• It also has internal temperature protection: output power is reduced if the internal temperature exceeds a set threshold, and the charger will shut down if the temperature becomes critically high.
• Always operate the charger in a well-ventilated area to facilitate heat dissipation.

4.3 Firmware Updates

Firmware updates can improve performance, add new features, or fix bugs. It is recommended to keep your charger's firmware up to date.

• Firmware can be updated via the USB port or using an SD card.
• Refer to the official iCharger website or the CD Rom Manual for detailed instructions on how to perform a firmware update.

5. Troubleshooting

The iCharger X6 is equipped with multiple protection features to prevent damage. If you encounter an issue, consult this section before seeking further assistance.

5.1 Common Protection Triggers

• Reversed Polarity Protection: If input or output polarity is reversed, the charger will prevent operation. Verify all cable connections.
• Input Voltage/Current Protection: If the input voltage is outside the 10.0-32.0V DC range or the input current exceeds 35A, the charger will stop operation. Check your power supply.
• Battery Temperature Protection: If the battery temperature (monitored via the optional temperature sensor) exceeds safe limits, the charger will pause or stop. Allow the battery to cool down.
• Charging Capacity/Overrun Time Protection: If the charged capacity exceeds a preset limit or the charging time exceeds a maximum duration, the charger will stop. Adjust these settings if necessary.
• Maximum Power Protection: If the output power exceeds the charger's maximum capacity (800W charge, 30W discharge), the charger will limit or stop operation. Reduce the charge/discharge rate.

5.2 Display Messages

The LCD screen will often display error messages or warnings indicating the nature of a problem. Refer to the CD Rom Manual for a comprehensive list of error codes and their meanings.

5.3 General Troubleshooting Steps

1. Check all connections: Ensure all cables are securely plugged in and polarity is correct.
2. Verify power supply: Confirm your DC power supply is providing stable voltage and sufficient current.
3. Inspect batteries: Ensure batteries are not damaged and are within their specified voltage and capacity ranges.
4. Restart the charger: Disconnect power, wait a few seconds, and reconnect.
5. Consult the manual: The included CD Rom Manual contains more detailed troubleshooting information.

6. Specifications

7. Support

For further assistance or detailed inquiries not covered in this manual, please refer to the resources below.

7.1 Included Resources

• CD Rom Manual: A comprehensive digital manual is included with your purchase, providing in-depth information on all features and operations.
• Junsi Console Software: Utilize the Junsi Console software for advanced data analysis and monitoring.

7.2 Online Support

Visit the official iCharger website for the latest firmware updates, FAQs, and additional support documentation. You may also find community forums or support contacts there.