EWON EC61330 Cosy 131 Industrial VPN Router User Manual

1. Introduction

The EWON Cosy (COmmunication made eaSY) 131 is an industrial VPN router specifically designed for simple and secure remote maintenance of machines and installations at customer sites or external locations via the internet. It enables OEMs, machine builders, and system integrators to resolve machine issues through remote maintenance, eliminating the need for on-site presence. This significantly reduces support costs and travel time.

The device is compatible with existing firewalls, utilizing connections via the factory LAN (HTTPS port 443 or UDP 1194). No modifications to IT infrastructure or firewalls are required to establish communication, a feature highly valued by IT teams. Integrated WLAN and mobile wireless connectivity allow internet access without connecting to the company's LAN, offering free access, high bandwidth, simple deployment (no cabling), and simplified secure network management.

All traffic is secured via a fully encrypted SSL-based VPN tunnel (2048-bit key), ensuring that only authenticated users can connect to the EWON device. The 'Plug'n Route' function allows connection to any Ethernet device without configuring the gateway or stopping the machine during installation. It features a 4-port configurable Ethernet WAN/LAN switch, enabling direct remote access to devices via VPN through the EWON, often eliminating the need for an additional switch in the control device.

2. Safety Information

Please read all safety instructions carefully before installing or operating the EWON EC61330 Cosy 131. Failure to follow these instructions may result in damage to the device, property, or personal injury.

• Electrical Safety: Ensure the power supply matches the device's requirements (12 V/DC or 24 V/DC). Disconnect power before making any connections or performing maintenance.
• Environment: Operate the device within the specified temperature range (-25 °C to 70 °C). Avoid exposure to excessive moisture, dust, or corrosive substances.
• Installation: Install the device in a stable and secure location, typically on a DIN rail in an industrial enclosure, to prevent accidental dislodgement.
• Qualified Personnel: Installation and maintenance should only be performed by qualified personnel familiar with industrial electrical systems and network configurations.

3. Package Contents

Verify that all items are present and undamaged upon unpacking:

• EWON EC61330 Cosy 131 Industrial VPN Router
• Quick Start Guide (if included)
• Safety and Compliance Documentation

If any items are missing or damaged, please contact your supplier immediately.

4. Product Features

The EWON EC61330 Cosy 131 offers a robust set of features for industrial remote connectivity:

• Secure VPN Connectivity: Establishes fully secure SSL-based VPN tunnels with 2048-bit encryption for all traffic.
• Firewall Compatibility: Operates seamlessly with existing firewalls using standard HTTPS (443) or UDP (1194) ports, requiring no IT infrastructure changes.
• Integrated WLAN & Mobile Connectivity: Allows flexible internet access without relying on the corporate LAN.
• Plug'n Route Functionality: Simplifies network configuration, enabling connection to any Ethernet device without gateway setup or machine downtime.
• 4-Port Ethernet Switch: Configurable WAN/LAN ports (RJ-45) for versatile network integration.
• Industrial Design: Robust construction suitable for harsh industrial environments, with a wide operating temperature range.
• Remote Access Capabilities: Supports remote access and control of industrial equipment and PLCs.

5. Setup

5.1 Physical Installation

The EWON EC61330 Cosy 131 is designed for DIN rail mounting within an industrial control cabinet.

1. Securely attach the device to a standard DIN rail.
2. Ensure adequate ventilation around the device to maintain optimal operating temperature.
3. Connect the power supply (12 V/DC or 24 V/DC) to the designated power terminals. Observe polarity.

5.2 Network Connections

The device features multiple RJ-45 Ethernet ports for WAN and LAN connections.

1. Connect the WAN port (typically Port 1 or designated WAN port) to your internet-facing network (e.g., factory LAN).
2. Connect your industrial devices (PLCs, HMIs, etc.) to the LAN ports (Ports 2-4 or designated LAN ports).
3. For wireless models, ensure the antenna is properly connected (if applicable).

5.3 Initial Configuration

The 'Plug'n Route' feature simplifies initial setup. For detailed configuration, refer to the official HMS Networks documentation or the Talk2M portal.

• Power on the device. Observe the LED indicators for status.
• Access the device's web interface via a connected PC on the LAN side (default IP address usually provided in quick start guide).
• Follow the on-screen wizard to configure internet access, VPN connection to Talk2M, and local network settings.

Figure 1: Front angle view of the EWON EC61330 Cosy 131, showing Ethernet ports, LED indicators, and USB port.

6. Operating

6.1 Remote Access via VPN

The primary function of the Cosy 131 is to provide secure remote access to your industrial equipment.

1. Ensure the Cosy 131 is connected to the internet and has established a VPN connection to the Talk2M cloud service. The 'T2M' LED should be green.
2. From your remote location, use the eCatcher software (provided by HMS Networks) to connect to your Talk2M account.
3. Select the Cosy 131 device you wish to connect to. eCatcher will establish a secure VPN tunnel, allowing you to access devices on the Cosy's LAN as if you were physically on-site.

6.2 LED Indicators

The LEDs on the front panel provide important status information:

• PWR (Power): Indicates power status. Green for normal operation.
• USR (User): User-configurable LED, often used for custom status.
• KEY (Key): Indicates VPN key status or configuration mode.
• DI2 (Digital Input 2): Status of digital input 2.
• T2M (Talk2M): Indicates connection status to the Talk2M cloud. Green for connected.
• LAN Ports (1-4): Indicate link activity and speed for each Ethernet port.

Figure 2: Front view of the EWON EC61330 Cosy 131, highlighting the LED indicators and Ethernet ports.

7. Maintenance

Regular maintenance ensures the longevity and reliable operation of your EWON EC61330 Cosy 131.

• Cleaning: Periodically clean the exterior of the device with a soft, dry cloth. Do not use liquid cleaners or solvents. Ensure ventilation openings are free from dust and debris.
• Firmware Updates: Regularly check for and apply firmware updates from HMS Networks. Firmware updates often include security enhancements, bug fixes, and new features. Follow the official update procedures carefully.
• Environmental Check: Ensure the operating environment remains within the specified temperature and humidity ranges. Verify that the device is not exposed to excessive vibrations or corrosive atmospheres.
• Cable Integrity: Periodically inspect all connected cables (Ethernet, power) for signs of wear or damage. Replace any damaged cables immediately.

8. Troubleshooting

This section provides solutions to common issues you might encounter.

For more complex issues, consult the detailed troubleshooting guides available on the HMS Networks support portal or contact technical support.

9. Specifications

10. Warranty and Support

For information regarding the product warranty, please refer to the warranty statement provided with your purchase or visit the official HMS Networks website. Warranty terms and conditions may vary by region and distributor.

For technical support, product documentation, software downloads, and frequently asked questions, please visit the HMS Networks support portal:

https://www.hms-networks.com/support

You may also contact your local HMS Networks distributor or sales representative for assistance.