Steinbach 040386

Steinbach Active Balls+ Filter System Instruction Manual

Model: 040386

Introduction

This manual provides comprehensive instructions for the safe and efficient installation, operation, and maintenance of your Steinbach Active Balls+ Filter System, model 040386. This non-self-priming pump is designed to maintain crystal-clear water in pools up to approximately 19,000 liters. Please read this manual thoroughly before initial use to ensure proper function and longevity of your filter system.

Safety Instructions

Always observe the following safety precautions to prevent injury or damage:

  • Ensure the power supply matches the specifications on the product label.
  • Disconnect the power supply before performing any maintenance or cleaning.
  • Do not operate the pump if the power cord or plug is damaged.
  • Keep children and unauthorized persons away from the filter system during operation.
  • Install the filter system on a stable, level surface, protected from direct sunlight and rain.
  • Do not run the pump dry. Ensure it is always filled with water during operation.
  • Maximum water temperature for operation is 35°C (95°F).
  • Suitable for saltwater up to a salt content of 5 g/l.

Product Overview and Components

The Steinbach Active Balls+ Filter System consists of several key components designed for optimal pool water filtration.

Steinbach Active Balls+ Filter System components including pump, filter tank, and connecting pipes.

Figure 1: Overview of the Steinbach Active Balls+ Filter System components, showing the filter tank, pump unit, and various connection parts.

Close-up of the 7-way valve on the filter system with labeled positions.

Figure 2: Detailed view of the 7-way valve, indicating various operational modes such as Filter, Rinse, Waste, Recirculate, Closed, and Backwash.

Product label on the Steinbach pump showing technical specifications.

Figure 3: Product label displaying technical specifications of the pump, including model number, power, voltage, and maximum temperature.

Steinbach filter system with a hand holding filter balls, illustrating the filtration medium.

Figure 4: The filter system alongside a visual representation of the filter balls, which are the primary filtration medium.

Diagram showing the height of the filter tank, approximately 55 cm or 22 inches.

Figure 5: Dimensional diagram illustrating the approximate height of the filter tank, which is 55 cm (22 inches).

Setup

Follow these steps for initial setup of your filter system:

  1. Unpack Components: Carefully remove all parts from the packaging. Verify all components are present according to the packing list.
  2. Position the System: Place the filter system on a firm, level surface near your pool, ensuring it is protected from direct weather exposure.
  3. Install Filter Balls: Open the filter tank and carefully pour the approximately 300g of filter balls into the tank. Ensure the central pipe is correctly positioned before closing the tank.
  4. Connect Pump to Filter Tank: Attach the pump unit to the filter tank using the provided connections. Ensure all seals are properly seated and connections are tightened to prevent leaks. It is recommended to use PTFE tape on threaded connections for a secure seal.
  5. Connect to Pool: Connect the pool hoses to the filter system's inlet and outlet ports. The inlet hose typically connects from the pool skimmer/main drain to the pump's suction side, and the outlet hose connects from the filter's return side back to the pool.
  6. Fill with Water: Before starting the pump, ensure the pool is filled with water and the filter system is primed by allowing water to flow into the pump and filter tank.
  7. Electrical Connection: Connect the power plug to a grounded electrical outlet. Ensure the outlet is protected by a Residual Current Device (RCD) for safety.

Operating the 7-Way Valve

The 7-way valve controls the flow of water through the filter system. Always turn off the pump before changing the valve position.

  • FILTER: This is the standard operating position for daily filtration. Water flows from the pool, through the filter balls, and back to the pool.
  • BACKWASH: Used for cleaning the filter balls. Water flows in reverse through the filter, dislodging trapped debris, and is then directed to waste. Perform backwash when the pressure gauge indicates higher than normal pressure or when water flow decreases.
  • RINSE: Used after backwashing to flush out any remaining debris from the filter and settle the filter balls. Water flows through the filter and is directed to waste.
  • WASTE: Bypasses the filter and sends water directly from the pool to waste. Useful for vacuuming heavy debris directly to waste or lowering the pool water level.
  • RECIRCULATE: Circulates water through the pump and back to the pool without passing through the filter. Useful for distributing chemicals quickly.
  • CLOSED: Shuts off all flow to the filter and pump. Use this position only when the pump is off and for maintenance or when the pool is not in use.
  • WINTERIZE: (If applicable) Position for draining the system for winter storage. Consult specific winterization instructions.

Maintenance

Regular maintenance ensures optimal performance and extends the life of your filter system.

  • Backwashing: Perform backwashing regularly, typically once a week or when the pressure gauge reading increases by 0.2-0.3 bar (3-5 psi) above its clean operating pressure.
    1. Turn off the pump.
    2. Set the 7-way valve to "BACKWASH".
    3. Turn on the pump and run until the water in the sight glass (if present) runs clear (approx. 2-3 minutes).
    4. Turn off the pump.
    5. Set the 7-way valve to "RINSE".
    6. Turn on the pump and run for 30-60 seconds.
    7. Turn off the pump.
    8. Set the 7-way valve back to "FILTER".
    9. Turn on the pump to resume normal filtration.
  • Cleaning Filter Balls: The filter balls can be cleaned manually or in a washing machine (in a laundry bag) at 30°C (86°F) without fabric softener. Replace filter balls when they show signs of significant wear or reduced filtration efficiency.
  • Pump Basket Cleaning: Periodically check and clean the pump's pre-filter basket (if applicable) to remove large debris that could obstruct flow.
  • Winterization: Before freezing temperatures, drain all water from the pump, filter tank, and hoses. Store the pump and valve in a dry, frost-free location.

Troubleshooting

Refer to this section for common issues and their solutions.

ProblemPossible CauseSolution
Low water flow / Poor filtration
  • Clogged filter balls
  • Dirty pump basket
  • Air in the system
  • Incorrect valve position
  • Perform backwash and rinse cycle.
  • Clean pump basket.
  • Check all connections for air leaks; ensure pump is primed.
  • Set valve to "FILTER".
Pump not starting
  • No power
  • Motor overload
  • Impeller jammed
  • Check power connection and circuit breaker.
  • Allow motor to cool; check for obstructions.
  • Inspect impeller for debris (disconnect power first).
Water leaking from connections
  • Loose connections
  • Damaged O-rings/seals
  • Insufficient PTFE tape
  • Tighten all connections.
  • Inspect and replace damaged O-rings/seals.
  • Reapply PTFE tape to threaded connections.

Specifications

FeatureSpecification
Model Number040386
BrandSteinbach
Product Dimensions41 x 25 x 56 cm (16.1 x 9.8 x 22 inches)
Product Weight8.5 kg (18.7 lbs)
Power SourceCorded Electric
Voltage220-240 V ~ / 50 Hz
Max Power200W
Circulation Capacity3,900 l/h (1,030 GPH)
Pump Capacity4,500 l/h (1,189 GPH)
Max Flow Rate3.8 cubic meters per hour
Max Lift Height6.5 meters
Max Water Temperature35°C (95°F)
Saltwater CompatibilityUp to 5 g/l salt content
Filter MediumApprox. 300g Filter Balls
Suitable Pool VolumeUp to approx. 19,000 liters

Warranty and Support

For warranty information and technical support, please refer to the documentation provided with your purchase or contact Steinbach customer service. Keep your proof of purchase for warranty claims.

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