Pit Boss Grills 2 Series Gas Vertical Smoker Model 77425 Instruction Manual

Introduction

This manual provides essential instructions for the safe assembly, operation, and maintenance of your Pit Boss Grills 2 Series Gas Vertical Smoker, Model 77425. Please read all instructions thoroughly before using the appliance to ensure proper function and safety.

Front view of the Pit Boss 2 Series Gas Vertical Smoker in red and black — Figure 1: Front view of the Pit Boss 2 Series Gas Vertical Smoker. This image displays the overall design, including the temperature gauge and control knob.

Important Safety Information

WARNING:

For outdoor use only. Do not operate indoors.
Read all instructions before lighting.
Keep children and pets away from the smoker during operation.
Ensure adequate ventilation.
Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
Always open the door during lighting.
If ignition does not occur within 5 seconds, turn the burner valve to OFF, wait 5 minutes, and repeat the lighting procedure.
Use caution when handling hot surfaces. Always use protective gloves.
Ensure the smoker is on a level, stable surface.
Do not modify the appliance.
Refer to local codes for proper installation and use.

Assembly

Assembly of the Pit Boss Grills 2 Series Gas Vertical Smoker requires careful attention to detail. It is recommended to have two people for assembly. Refer to the included assembly diagram and hardware list for specific steps.

Unpack all components and verify against the parts list.
Attach the legs to the main body of the smoker.
Install the gas burner assembly according to the diagram.
Secure the cooking grates and water pan/chip tray.
Attach the door and ensure it seals properly.
Connect the propane tank regulator to the gas inlet.

Internal view of the Pit Boss 2 Series Gas Vertical Smoker with racks — Figure 2: Internal view of the smoker showing the cooking racks and internal components. This image illustrates the interior layout for proper assembly of racks and trays.

Operating Instructions

Pre-Use Checks

Ensure all connections are tight and secure.
Check for gas leaks using a soapy water solution on connections. Bubbles indicate a leak.
Fill the water pan with water or other liquid for moisture during smoking.
Place wood chips or chunks in the designated tray.

Lighting Instructions

Follow these steps carefully to light your gas vertical smoker:

READ ALL INSTRUCTIONS BEFORE LIGHTING.
OPEN DOOR DURING LIGHTING.
Open the cylinder / main gas valve on your propane tank.
Push and turn the burner valve to "HIGH".
Push the igniter button.
If ignition does not occur within 5 seconds, turn the burner valve to OFF, wait 5 minutes, and repeat the lighting procedure.

Close-up of the control knob and igniter button on the Pit Boss smoker — Figure 3: Detailed view of the control knob and igniter button with lighting instructions printed on the panel. This shows the primary controls for igniting and adjusting the gas flow.

Hand pulling out the wood chip tray from the Pit Boss smoker — Figure 4: A hand demonstrating the removal of the wood chip tray. This tray is used to hold wood chips or chunks for smoke generation during the cooking process.

Temperature Control and Smoking

Once lit, close the door and allow the smoker to preheat to your desired temperature.
Adjust the control knob to regulate the heat. The integrated thermometer on the door provides an internal temperature reading.
Place food on the cooking grates.
Monitor internal food temperature with a separate meat thermometer for best results.
The glass viewing window allows monitoring without opening the door, helping to maintain consistent temperature and smoke.

Pit Boss 2 Series Gas Vertical Smoker in an outdoor setting with food cooking inside — Figure 5: The Pit Boss vertical smoker in operation outdoors, with various foods visible through the glass door. This shows the smoker in a typical use scenario.

Pit Boss 2 Series Gas Vertical Smoker with its door open, revealing smoked meats and vegetables on the racks — Figure 6: The smoker with its door open, displaying smoked meats and vegetables on multiple racks. This highlights the capacity and versatility for different food items.

Pit Boss 2 Series Gas Vertical Smoker with its door open, showing a large cut of meat and ribs smoking on the lower racks — Figure 7: Another view of the smoker with the door open, focusing on larger cuts of meat and ribs on the lower racks. This demonstrates the space available for substantial smoking projects.

Maintenance and Cleaning

Allow the smoker to cool completely before cleaning.
Remove cooking grates and wash with warm, soapy water.
Clean the water pan and wood chip tray after each use.
Wipe down interior and exterior surfaces with a damp cloth. For stubborn grease, use a mild degreaser.
Regularly inspect the gas hose and connections for wear or damage.
Clean the glass viewing window after each use to maintain visibility.
Store the smoker in a dry, protected area, ideally with a cover, when not in use.

Troubleshooting

Problem	Possible Cause	Solution
Burner does not light	No gas flow, igniter issue, clogged burner.	Check propane tank, ensure valve is open. Verify igniter spark. Clean burner ports.
Inconsistent temperature	Low gas, door not sealed, windy conditions.	Check gas level. Ensure door latch is secure. Position smoker away from strong winds.
Excessive smoke	Too many wood chips, insufficient airflow.	Reduce amount of wood chips. Ensure vents are clear.

For further assistance, contact Pit Boss customer support.

Specifications

Brand: PIT BOSS
Model Number: 77425
Power Source: Propane
Fuel Type: Liquefied Petroleum Gas (LPG)
Color: Red
Outer Material: Stainless Steel
Item Weight: 48.5 Pounds
Product Dimensions: 21.5 x 23 x 41 inches (Width x Depth x Height)
UPC: 684678483220

Warranty and Support

The Pit Boss Grills 2 Series Gas Vertical Smoker comes with a 5-year warranty. For warranty claims, technical support, or replacement parts, please contact Pit Boss customer service directly. Retain your proof of purchase for warranty validation.

For more information and support, visit the official Pit Boss website or refer to the contact details provided in your product packaging.

Video 1: "Why Pit Boss?" This video, provided by Dansons, Inc. (the brand), showcases various Pit Boss products, including vertical smokers and pellet grills, highlighting features like flame broiler technology, heavy-duty construction with 14 gauge steel and cast iron grates, and the overall cooking experience. It also mentions the 5-year warranty.

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PIT BOSS 77425