1. Introduction
This manual provides essential instructions for the safe and effective use of your AEG Electric Sander Tool Kit, which includes the WS22/230 DMS Angle Grinder and the WS13/125 SXE Sander/Polisher. Please read this manual thoroughly before operating the tools and retain it for future reference. Adherence to these instructions will ensure optimal performance and extend the lifespan of your equipment.
2. General Safety Instructions
Always observe basic safety precautions to reduce the risk of fire, electric shock, and personal injury. Failure to follow these instructions may result in serious injury or damage to the tools.
- Work Area Safety: Keep the work area clean and well-lit. Cluttered or dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
- Electrical Safety: Power tool plugs must match the outlet. Never modify the plug in any way. Do not expose power tools to rain or wet conditions. Avoid body contact with earthed or grounded surfaces.
- Personal Safety: Always wear eye protection. Use hearing protection when operating noisy tools. Wear a dust mask if operations create dust. Dress properly; avoid loose clothing or jewelry.
- Tool Use and Care: Do not force the power tool. Use the correct power tool for your application. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools.
- Maintenance: Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation.
3. Product Overview
The AEG Electric Sander Tool Kit is designed for various grinding, sanding, and polishing tasks. It comprises two distinct power tools:
This image displays the two main components of the AEG Electric Sander Tool Kit: the larger angle grinder (WS22/230 DMS) and the smaller sander/polisher (WS13/125 SXE). Both tools feature an orange and black housing with grey metal components, and are shown with their respective discs attached.
- AEG WS22/230 DMS Angle Grinder: A powerful tool intended for heavy-duty grinding and cutting applications on various materials.
- AEG WS13/125 SXE Sander/Polisher: A versatile tool suitable for sanding and polishing surfaces, offering precision and control.
4. Technical Specifications
Below are the technical specifications for each tool included in the kit:
| Feature | WS22/230 DMS Angle Grinder | WS13/125 SXE Sander/Polisher |
|---|---|---|
| Power Input | 2200 W | 130 W |
| Rotational Speed (Max) | 6600 rpm | 0-11000 rpm |
| Disc Diameter | 230 mm | 125 mm |
| Spindle Thread | M14 | M14 |
| Supply Voltage | 220-250 V | 220-250 V |
| Weight | 5.2 kg | Not specified individually |
5. Setup and Assembly
Before connecting the tools to the power supply, ensure all accessories are correctly and securely attached.
5.1. WS22/230 DMS Angle Grinder Setup
- Attach Side Handle: Screw the auxiliary side handle firmly into one of the threaded holes on the gear housing.
- Mount Guard: Position the protective guard to cover the grinding/cutting disc. Tighten the guard securely.
- Install Grinding/Cutting Disc: Press the spindle lock button. Place the inner flange on the spindle, then the disc, followed by the outer flange. Tighten with the spanner wrench provided. Ensure the disc is rated for the tool's speed and application.
5.2. WS13/125 SXE Sander/Polisher Setup
- Attach Side Handle: Secure the auxiliary side handle to the tool body.
- Mount Sanding Pad: If not already attached, screw the appropriate sanding pad onto the spindle.
- Attach Sanding Disc/Polishing Bonnet: Secure the sanding disc (hook-and-loop type) or polishing bonnet onto the sanding pad. Ensure it is centered and firmly attached.
6. Operation
Always wear appropriate personal protective equipment (PPE) including safety glasses, hearing protection, and gloves during operation.
6.1. Operating the WS22/230 DMS Angle Grinder
- Power Connection: Connect the tool to a suitable power outlet (220-250V).
- Starting the Tool: Hold the grinder firmly with both hands. Press the ON/OFF switch. Allow the disc to reach full speed before contacting the workpiece.
- Grinding/Cutting: Apply light, even pressure. For grinding, maintain a small angle (15-30 degrees) between the disc and the workpiece. For cutting, hold the tool perpendicular to the workpiece and make straight cuts.
- Stopping the Tool: Release the ON/OFF switch. Wait for the disc to stop completely before setting the tool down.
6.2. Operating the WS13/125 SXE Sander/Polisher
- Power Connection: Connect the tool to a suitable power outlet (220-250V).
- Starting the Tool: Hold the sander/polisher firmly. Press the ON/OFF switch. Adjust the speed if variable speed control is available.
- Sanding/Polishing: Place the sanding disc/polishing bonnet flat on the workpiece. Move the tool in overlapping circular or linear patterns. Apply consistent, light pressure.
- Stopping the Tool: Release the ON/OFF switch. Wait for the pad to stop completely before setting the tool down.
7. Maintenance
Regular maintenance ensures the longevity and safe operation of your AEG tools. Always disconnect the tool from the power supply before performing any maintenance.
- Cleaning: Keep the ventilation openings clear and free from dust and debris. Use a soft brush or compressed air to clean the tool housing. Do not use water or chemical cleaners.
- Disc/Pad Inspection: Regularly inspect grinding/cutting discs and sanding pads for wear, cracks, or damage. Replace worn or damaged accessories immediately.
- Carbon Brushes: Check carbon brushes periodically. Replace them when they are worn down to the minimum length indicated by the manufacturer. Only use original replacement brushes.
- Cables and Plugs: Inspect power cords and plugs for damage. Do not use tools with damaged cords or plugs.
- Lubrication: These tools are typically factory-lubricated for life. Do not attempt to lubricate internal components unless specifically instructed by AEG service.
8. Troubleshooting
Refer to the table below for common issues and their potential solutions. If the problem persists, contact qualified service personnel.
| Problem | Possible Cause | Solution |
|---|---|---|
| Tool does not start | No power supply; Damaged power cord/plug; Faulty switch; Worn carbon brushes. | Check power outlet; Inspect cord/plug; Contact service for switch/brush replacement. |
| Excessive vibration | Damaged or unbalanced disc/pad; Loose accessories; Internal component issue. | Replace disc/pad; Tighten all accessories; Contact service. |
| Overheating | Blocked ventilation slots; Overloading the tool; Prolonged use. | Clean ventilation slots; Reduce load; Allow tool to cool down. |
| Reduced performance | Worn carbon brushes; Worn disc/pad. | Replace carbon brushes; Replace disc/pad. |
9. Warranty and Support
AEG power tools are manufactured to high-quality standards and undergo rigorous quality control. This product is covered by a manufacturer's warranty against defects in materials and workmanship. Please refer to the warranty card included with your purchase for specific terms, conditions, and registration details.
For technical assistance, spare parts, or warranty claims, please contact your local AEG service center or authorized dealer. Contact information can typically be found on the AEG official website or on your product packaging.
10. Disposal
Do not dispose of electrical tools together with household waste. In accordance with European Directive 2012/19/EU on waste electrical and electronic equipment and its implementation into national law, electrical tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility. Contact your local authority or retailer for recycling advice.
