1. Product Overview
The Toyama TD 5500 SGE is a silent series diesel generator, enclosed in a cabin for reduced noise. It is equipped with a 10HP engine and electric start, providing a maximum power output of 5.8 KVA and a nominal power output of 5.0 KVA. This bivolt (dual voltage) generator features a 16-liter fuel tank, offering approximately 7.6 hours of autonomy. It is designed for reliable power generation in various applications.
Figure 1: Front view of the Toyama TD 5500 SGE Diesel Generator, showing the control panel, fuel cap, and wheels.
2. Setup and Installation
Proper setup is crucial for safe and efficient operation. Follow these steps carefully:
- Unpacking: Carefully remove the generator from its packaging. Inspect for any shipping damage. Retain packaging materials for future transport or storage.
- Placement: Position the generator on a firm, level surface outdoors, away from windows, doors, and vents to prevent carbon monoxide accumulation. Ensure adequate ventilation and clearance from combustible materials (at least 1 meter on all sides).
- Wheel Assembly (if not pre-assembled): Attach the wheels and handles according to the diagrams in the separate assembly guide (if provided).
- Add Engine Oil: Before first use, fill the engine crankcase with the recommended type and amount of diesel engine oil. Refer to the oil dipstick for the correct level. Do not overfill.
- Add Fuel: Fill the fuel tank with clean, fresh diesel fuel. Do not use gasoline or other fuels. Ensure the fuel cap is securely tightened after filling. The tank capacity is 16 liters.
- Battery Connection (for Electric Start): Connect the battery cables to the generator's battery terminals, ensuring correct polarity (positive to positive, negative to negative).
- Grounding: Connect a grounding wire from the generator's grounding terminal to a suitable earth ground rod. This is a critical safety measure.
3. Operating Instructions
Follow these steps for safe and effective operation of your generator:
3.1 Pre-Start Checklist
- Check engine oil level.
- Check fuel level.
- Ensure all electrical loads are disconnected from the generator outlets.
- Verify proper grounding.
- Confirm generator is on a level surface with adequate ventilation.
3.2 Starting the Generator (Electric Start)
- Turn the fuel valve to the "ON" position.
- Ensure the engine switch is in the "ON" or "RUN" position.
- Insert the key into the ignition switch and turn it to the "START" position. Hold until the engine starts (typically a few seconds). Do not crank for more than 5 seconds at a time; allow a 10-second cool-down period between attempts.
- Once the engine starts, release the key, and it will return to the "ON" position.
- Allow the generator to warm up for a few minutes before connecting any electrical loads.
3.3 Connecting Electrical Loads
- Connect appliances or extension cords to the generator's outlets.
- Do not overload the generator. The total wattage of connected devices must not exceed the generator's nominal power output (5.0 KVA or 5000 Watts).
- Always use heavy-duty, outdoor-rated extension cords.
3.4 Shutting Down the Generator
- Disconnect all electrical loads from the generator outlets.
- Allow the generator to run for a few minutes without load to cool down.
- Turn the engine switch to the "OFF" position.
- Turn the fuel valve to the "OFF" position.
4. Maintenance
Regular maintenance ensures the longevity and reliable performance of your generator. Always perform maintenance with the engine off and cool.
4.1 Daily/Before Each Use
- Check engine oil level.
- Check fuel level.
- Inspect for any visible leaks (fuel, oil).
- Check air filter for excessive dirt.
4.2 Every 50 Hours or Monthly
- Change engine oil.
- Clean or replace air filter.
- Inspect and clean spark plug (if applicable, though diesel engines typically use glow plugs).
- Check battery terminals for corrosion and ensure connections are tight.
4.3 Every 200 Hours or Annually
- Replace fuel filter.
- Inspect fuel lines for cracks or damage.
- Check valve clearance (should be performed by a qualified technician).
- Clean cooling fins and air passages.
For detailed maintenance procedures and specific oil/filter types, refer to the complete service manual or consult a certified Toyama service center.
5. Troubleshooting
This section provides solutions to common operational issues. For problems not listed here, contact Toyama customer support.
| Problem | Possible Cause | Solution |
|---|---|---|
| Engine will not start | No fuel Low oil level Battery discharged (electric start) Engine switch OFF Fuel valve OFF | Add diesel fuel Add engine oil to correct level Recharge or replace battery Turn engine switch to ON Turn fuel valve to ON |
| Low power output / Engine stalls under load | Overload Dirty air filter Stale or contaminated fuel | Reduce connected load Clean or replace air filter Drain old fuel and refill with fresh diesel |
| Generator produces no power | Circuit breaker tripped Loose connections | Reset circuit breaker Check all electrical connections |
| Excessive smoke from exhaust | Overfilled oil Incorrect fuel Engine malfunction | Drain excess oil Use correct diesel fuel Consult a qualified technician |
6. Technical Specifications
| Specification | Value |
|---|---|
| Manufacturer | Toyama |
| Model | TD 5500 SGE |
| Engine Type | 10HP Diesel Engine |
| Starting System | Electric Start |
| Maximum Power Output | 5.8 KVA |
| Nominal Power Output | 5.0 KVA |
| Voltage | Bivolt (Dual Voltage) |
| Fuel Tank Capacity | 16 Liters |
| Approximate Autonomy | 7.6 hours |
| Product Dimensions (L x W x H) | 95 cm x 60 cm x 80 cm |
| Product Weight | 175 kg (175000 Grams) |
| ASIN | B076KSRMDR |
| EAN | 7898438023776 |
7. Warranty and Support
For information regarding the product warranty, please refer to the warranty card included with your generator or visit the official Toyama website. For technical support, spare parts, or service inquiries, please contact an authorized Toyama service center or your point of purchase.
Always provide your product model number (TD 5500 SGE) and serial number when contacting support to ensure efficient service.
