Introduction
This manual provides instructions for the proper setup, operation, and maintenance of your Samsonite 91160-1041 3-Dial Travel Sentry Combination Lock. This lock is designed to secure your luggage while allowing airport security authorities (such as the TSA in the United States) to inspect your bags without damaging the lock.

Image: Front view of the Samsonite 3-Dial Travel Sentry Combination Lock.
Product Features
- Durable Construction: Made from sturdy zinc alloy to withstand the rigors of travel and baggage handling.
- TSA Accepted: Recognized by the Transportation Security Administration (TSA), allowing security agents to open and re-lock your luggage without cutting the lock.
- Indicator Rings: Features an indicator that signals if a TSA agent has opened your checked baggage for inspection.
- Triple-Dial Mechanism: A 3-digit combination mechanism that can be set and reset with hundreds of possible combinations for enhanced security.
- Distinct Design: Its design and color aid in easier identification of your luggage.
Setup: Setting Your Personal Combination
Your lock is preset to open at 0-0-0. Follow these steps to set your personal combination:
- Ensure the lock is set to the default combination 0-0-0 and the shackle is open.
- Locate the reset button. This is typically a small, recessed button on the side or bottom of the lock. Use a pen or a pointed object to press and hold this button.
- While holding the reset button, rotate the dials to your desired 3-digit combination. Choose a memorable number.
- Release the reset button. Your new combination is now set.
- Scramble the dials to lock the shackle. Test your new combination to ensure it opens the lock correctly.

Image: Close-up view of the lock's dials and shackle, illustrating the combination setting area.
Important: Remember your combination. There is no master key or override function to reset the combination if forgotten.
Operating Your Lock
Locking Your Luggage
- Set the dials to your personal combination.
- Insert the shackle through the zipper pulls or designated lock points on your luggage.
- Press the shackle down firmly until it clicks into place.
- Scramble the dials to secure the lock.
Unlocking Your Luggage
- Rotate the dials to your personal 3-digit combination.
- The shackle will release, allowing you to open your luggage.
TSA Inspection Indicator
This lock features a red indicator ring that will appear if a TSA agent has opened your lock using their universal key. This indicator helps you know if your bag has been inspected. To reset the indicator, simply open the lock with your combination.

Image: Detailed view of the lock, highlighting the TSA inspection indicator mechanism.
Maintenance
- Keep the lock clean and free from dirt or debris, especially around the dials and shackle mechanism.
- Avoid exposing the lock to extreme temperatures or harsh chemicals, which can damage the zinc alloy finish.
- If the dials become stiff, a small amount of graphite powder or a silicone-based lubricant can be applied sparingly. Avoid oil-based lubricants.
Troubleshooting
Lock Will Not Open
- Incorrect Combination: Double-check that you are entering the correct 3-digit combination. Ensure each dial is precisely aligned with the indicator marks.
- Dials Stiff: If the dials are stiff, try rotating them back and forth a few times to loosen any debris. Refer to the Maintenance section for lubrication tips.
Forgotten Combination
Unfortunately, if you have forgotten your personal combination, there is no way to reset the lock without knowing the current combination. It is recommended to keep your combination in a secure, memorable place.
Specifications
| Model Number | 91160-1041 |
| Model Name | Travel Sentry 3-dial Combination Lock |
| Brand | Samsonite |
| Material | Zinc Alloy |
| Lock Type | Combination Lock |
| Number of Dials | 3 |
| Dimensions (L x W x H) | 19 x 32 x 64 millimeters (0.75 x 1.26 x 2.52 inches) |
| Weight | 102 grams (0.22 lbs) |
| Special Feature | Keyless, TSA Accepted |
| UPC | 043202772771 |
Warranty and Support
For warranty information or product support, please refer to the official Samsonite website or contact Samsonite customer service directly. Details regarding specific warranty terms and conditions are typically provided with your purchase or available online.
You can often find support contact information on the official Samsonite website: www.samsonite.com