1. Product Overview
The SHAD K0VR37ST Top Master Fitting Kit is specifically designed to allow the installation of a SHAD top case onto a Kawasaki VERSYS-X 300 motorcycle model year 2017. This kit provides a robust and secure mounting solution, ensuring the top case is firmly attached to the motorcycle's rear rack system.
The kit consists of the necessary brackets and hardware to mount a SHAD top case plate (sold separately) to the motorcycle's existing structure, typically utilizing the rear grab handles or frame points.
Image 1.1: Kawasaki VERSYS-X 300 with the SHAD Top Master Fitting Kit and a compatible top case installed, showcasing the integrated appearance of the system.
2. Installation Guide
Before beginning installation, ensure you have all components of the K0VR37ST fitting kit and the necessary tools. It is recommended to perform installation on a stable surface with the motorcycle securely parked.
2.1. Required Tools (Not Included)
- Metric Allen key set
- Metric wrench set
- Torque wrench (recommended for precise fastening)
- Thread-locking compound (optional, for critical fasteners)
2.2. Installation Steps
- Prepare the Motorcycle: Ensure the motorcycle is turned off and stable. Remove any existing rear rack components or passenger grab handles if they interfere with the fitting kit's mounting points. Refer to your motorcycle's owner's manual for specific instructions on removing stock components.
- Identify Mounting Points: Locate the designated mounting points on the motorcycle's rear frame or subframe. These are typically where the original grab handles or a small luggage rack would attach.
- Attach the Main Brackets: Secure the primary support brackets of the SHAD Top Master kit to the identified mounting points using the provided hardware. Do not fully tighten bolts at this stage to allow for adjustment.
- Install the Top Case Plate Support: Attach the specific support arms or plate base that will hold the SHAD top case mounting plate. Ensure proper alignment with the main brackets.
- Mount the SHAD Top Case Plate: Once the fitting kit structure is securely in place, attach your SHAD top case mounting plate (e.g., D1B40PA, D1B48PA, etc., depending on your top case model) to the fitting kit using the plate's included hardware.
- Tighten All Fasteners: Systematically tighten all bolts and nuts, starting from the main frame connections and moving outwards. Refer to the torque specifications provided in the kit's detailed instructions (if available) or general motorcycle fastener torque guidelines. Ensure all connections are firm and secure.
- Final Check: Verify that the fitting kit and top case plate are stable, do not wobble, and are correctly aligned. Gently shake the installed system to confirm its rigidity.
Image 2.1: Rear section of the Kawasaki VERSYS-X 300, indicating the area where the fitting kit will be installed.
Image 2.2: Detailed view of the SHAD K0VR37ST fitting kit components, showing the main support structure mounted on the motorcycle's rear.
Image 2.3: A SHAD top case (SH39 model shown) securely attached to the installed K0VR37ST fitting kit, demonstrating the final assembly.
3. Operating Instructions
Once the SHAD K0VR37ST Top Master Fitting Kit is installed, its primary function is to provide a stable platform for your SHAD top case. The operation of attaching and detaching the top case itself depends on the specific SHAD top case model and its mounting plate.
Generally, SHAD top cases feature a quick-release mechanism. To attach, align the top case with the mounting plate and press down until it clicks securely into place. To detach, typically use the key to unlock and then press a release button or lever, allowing the case to be lifted off the plate.
Always ensure the top case is properly locked and secured before riding. Periodically check the security of the top case during long rides.
4. Maintenance
Regular maintenance of your SHAD K0VR37ST Top Master Fitting Kit will ensure its longevity and safe operation.
- Fastener Check: Periodically inspect all bolts and nuts that secure the fitting kit to the motorcycle and the top case plate to the fitting kit. Over time, vibrations can cause fasteners to loosen. Tighten any loose fasteners to their specified torque.
- Cleaning: Clean the metal components of the fitting kit with a damp cloth and mild soap. Avoid abrasive cleaners or solvents that could damage the finish.
- Corrosion Inspection: Although made of alloy steel with a black finish, inspect for any signs of rust or corrosion, especially if riding in wet or salty conditions. Apply a suitable rust preventative if necessary.
- Structural Integrity: Visually inspect the brackets for any signs of bending, cracks, or damage. If any damage is observed, replace the affected components immediately.
5. Troubleshooting
This section addresses common issues you might encounter with the SHAD K0VR37ST Top Master Fitting Kit.
| Problem | Possible Cause | Solution |
|---|---|---|
| Kit feels loose or wobbly after installation. | Fasteners not tightened sufficiently or unevenly. | Re-check and tighten all mounting bolts to the recommended torque specifications. Ensure all components are properly seated. |
| Top case does not attach securely to the plate. | Misalignment of the top case plate or issue with the top case's locking mechanism. | Verify the top case plate is correctly installed and aligned on the fitting kit. Inspect the top case's locking mechanism for any obstructions or damage. |
| Missing hardware during installation. | Packaging error or lost components. | Carefully check all packaging materials. Contact SHAD customer support or your retailer with proof of purchase for replacement parts. |
6. Specifications
| Attribute | Detail |
|---|---|
| Brand | Shad |
| Model Number | K0VR37ST |
| Material | Alloy Steel |
| Exterior Finish | Stainless Steel |
| Color | Black |
| Item Dimensions (L x W x H) | 11.02 x 9.06 x 1.97 inches (28 x 23 x 5 cm) |
| Item Weight | 2.31 pounds (1.05 Kilograms) |
| Vehicle Service Type | Motorcycle |
| Fit Type | Vehicle Specific Fit (Kawasaki VERSYS-X 300, 2017) |
7. Warranty and Support
For detailed warranty information regarding the SHAD K0VR37ST Top Master Fitting Kit, please refer to the official SHAD website or the warranty documentation included with your purchase. Warranty terms typically cover manufacturing defects.
For technical support, installation queries, or to inquire about replacement parts, please contact SHAD customer service directly through their official channels. Keep your proof of purchase handy when contacting support.
Official SHAD Website: www.shad.es (Please verify the correct regional website for your location.)
