1. Product Overview
The ABB Adam DYN-Info M12-5 Safety Sensor Unit is designed for safety applications, providing reliable DYNlink signals and information output. This unit is built to withstand harsh environments, featuring an IP69K rating. It includes an M12-5 male connector for easy integration.
Key features include:
- Easier troubleshooting capabilities.
- Suitable for operation in harsh environments.
- Local reset function for operational convenience.
- Achieves Performance Level 'e' (PL e) with fewer components.
- Offers large mounting tolerance for flexible installation.
Figure 1: Front view of the ABB Adam DYN-Info M12-5 Safety Sensor Unit, highlighting its robust yellow casing and M12-5 connector.
2. Safety Information
Important: Read all instructions carefully before installation, operation, or maintenance. Failure to follow these instructions may result in serious injury or equipment damage.
- Ensure all power is disconnected before performing any installation or maintenance procedures.
- Installation and wiring must be performed by qualified personnel in accordance with all local and national electrical codes.
- Do not modify the sensor unit. Any modifications may compromise safety and void the warranty.
- Verify proper functioning of the safety system after installation and before putting the machinery into operation.
- The unit operates at 220 Volts. Take appropriate precautions when handling electrical connections.
3. Setup and Installation
The Adam DYN-Info M12-5 Safety Sensor Unit is designed for wall mounting. Proper installation is crucial for optimal performance and safety.
3.1 Mounting
- Select a suitable wall-mounting location that provides clear access and optimal detection range for the application.
- Use the provided DA 1B distance plates and DA 2B distance rings as needed to achieve the correct mounting distance and alignment. Four pieces of each are included.
- Securely fasten the sensor unit to the wall using appropriate hardware (not included, unless specified).
Figure 2: Dimensional drawing of the sensor unit, with measurements in millimeters. This diagram aids in precise mounting and space planning.
3.2 Electrical Connection
- Connect the M12-5 male connector to the corresponding female connector of your safety system.
- Ensure all connections are tight and secure to prevent intermittent operation or electrical hazards.
- Verify that the power supply matches the sensor's requirements (24 VDC, 30 mA, 220 Volts as specified).
3.3 Detection Distance
The sensor unit has specific detection distance parameters that must be considered during installation to ensure reliable operation.
Figure 3: Side view diagram illustrating the detection distance range of the sensor, indicating optimal positioning for the safety application.
Figure 4: Front view diagram detailing the detection distance and alignment tolerances for the sensor unit.
4. Operating Instructions
Once installed and powered, the Adam DYN-Info M12-5 Safety Sensor Unit continuously monitors the safety area. It provides DYNlink signals and additional information output to the connected safety control system.
- DYNlink Signal: This signal communicates the safety status to the connected safety relay or PLC.
- Information Output: Provides diagnostic data or operational status to the control system, aiding in system monitoring and troubleshooting.
- Local Reset Function: If the sensor triggers a safety stop, a local reset may be performed according to the safety system's configuration. Refer to your system's documentation for specific reset procedures.
5. Maintenance
The ABB Adam DYN-Info M12-5 Safety Sensor Unit is designed for minimal maintenance. Regular checks ensure continued reliable operation.
- Cleaning: Periodically clean the sensor surface with a soft, damp cloth. Avoid abrasive cleaners or solvents that could damage the housing or sensing elements.
- Inspection: Regularly inspect the sensor unit and its connections for any signs of physical damage, wear, or corrosion. Ensure all cables are securely connected.
- Functional Test: Perform routine functional tests as required by your safety system's maintenance schedule to confirm the sensor's proper operation.
6. Troubleshooting
This section provides guidance for common issues. For complex problems, contact ABB technical support.
| Problem | Possible Cause | Solution |
|---|---|---|
| Sensor not responding | No power, incorrect wiring, sensor misalignment, damaged unit. | Check power supply. Verify wiring connections. Adjust sensor alignment. Inspect for damage; replace if necessary. |
| Intermittent operation | Loose connections, environmental interference, minor misalignment. | Tighten all connections. Check for sources of interference. Re-align sensor carefully. |
| False triggers | Obstruction in detection zone, excessive vibration, incorrect sensitivity setting (if applicable). | Clear detection path. Secure mounting to reduce vibration. Consult system documentation for sensitivity adjustments. |
7. Specifications
| Attribute | Value |
|---|---|
| Brand | ABB |
| Model Number | 2TLA020051R5100 |
| Description | Adam safety sensor unit with DYNlink signal and information output. |
| Connector Type | M12-5 Male Connector |
| Ingress Protection (IP) Rating | IP69K |
| Color | Yellow (Unit), Black (Connector) |
| Power Source | Corded Electric |
| Voltage | 220 Volts (Operating) / 24 VDC (Control) |
| Current | 30 mA |
| Item Weight | 0.03 Kilograms (approx. 0.915 ounces) |
| Mounting Type | Wall Mount |
| Material | Ethylene Vinyl Acetate (EVA) |
| Operating Temperature | Up to 85 Degrees Celsius |
| Included Components | Sensor, 4pcs DA 1B distance plates, 4pcs DA 2B distance rings |
8. Warranty and Support
For warranty information, please refer to the official ABB product documentation or contact ABB customer service directly. ABB provides technical support for its products to ensure optimal performance and safety.
For technical assistance, troubleshooting beyond this manual, or spare parts inquiries, please visit the official ABB website or contact your local ABB representative.
ABB Official Website: www.abb.com