Prime-Line N 7551 Heavy Duty Barn Door Track Kit Instruction Manual

Introduction

This manual provides detailed instructions for the installation, operation, and maintenance of the Prime-Line N 7551 Heavy Duty Barn Door Track Kit. This kit is designed to provide a smooth-rolling, side-mount solution for barn doors, enhancing space utilization and aesthetic appeal. Please read all instructions carefully before beginning installation.

Safety Information

• Always wear appropriate safety gear, including safety glasses and gloves, during installation.
• Ensure the mounting surface (wall) is structurally sound and capable of supporting the weight of the door and hardware.
• Use a stud finder to locate wall studs for secure mounting. If mounting into concrete or brick, use appropriate anchors.
• Keep children and pets away from the work area during installation.
• Do not exceed the maximum door weight capacity of 250 lbs.
• This kit does not include the door or a pull handle.

Package Contents

Verify that all components listed below are present in your kit:

• 78-3/4 inch x 1-1/2 inch Flat Track (Heavy Gauge 0.235 inch thick cold rolled steel)
• Roller and Bracket Set (Precision ball bearing rollers, 0.235 inch thick cold rolled steel carrier brackets)
• Adjustable Track Mounted Door Stops
• Bottom Center Guide
• Anti-Jump Spacers
• Steel Standoff Bushings
• All necessary Fasteners (Lag bolts for stud mounting, anchors for concrete/brick)

Image: Overview of the Prime-Line N 7551 barn door track kit components, including the track, rollers, and various fasteners.

Tools Required

• Tape Measure
• Pencil
• Level
• Stud Finder
• Drill and Drill Bits (appropriate for pilot holes and lag bolts)
• Wrench or Socket Set
• Screwdriver
• Safety Glasses
• Gloves

Setup and Installation

Follow these steps for proper installation of your barn door track kit.

Step 1: Prepare the Door and Wall

1. Measure the width of your door. The track is designed for doors up to 37 inches wide.
2. Determine the desired height for the track. Ensure there is sufficient clearance above the door opening.
3. Use a stud finder to locate and mark the center of wall studs along the installation path. The track is designed to be mounted on 16-inch stud centers.

Step 2: Mount the Track

1. Hold the track against the wall at the desired height, ensuring it is level. Mark the drilling points for the lag bolts, aligning with the wall studs.
2. Drill pilot holes at the marked locations. For concrete or brick walls, use appropriate masonry drill bits and insert anchors.
3. Attach the steel standoff bushings to the wall using the provided lag bolts, ensuring they are securely fastened.
4. Mount the track onto the standoff bushings, securing it with the remaining fasteners. Ensure the track is firmly attached and level.

Image: Detailed line art drawing showing dimensions of the track (1-5/8 inches height) and the roller (2-3/4 inches O.D. with 3-1/2 inches from center of roller to bottom of bracket).

Step 3: Attach Rollers to the Door

1. Place the door on a stable surface.
2. Position the roller and bracket sets on the top edge of the door, ensuring they are evenly spaced and centered. The carrier brackets mount to the front side of the door.
3. Mark the drilling points for the roller brackets.
4. Drill pilot holes and securely attach the roller brackets to the door using the provided fasteners.

Step 4: Install Anti-Jump Spacers and Hang the Door

1. Install the anti-jump spacers on the top edge of the door, near the rollers. These prevent the door from lifting off the track.
2. Carefully lift the door and hook the rollers onto the track. Ensure the rollers are properly seated in the track.

Step 5: Install Door Stops and Bottom Guide

1. Slide the adjustable track-mounted door stops onto the track. Position them to prevent the door from rolling too far in either direction and tighten them securely.
2. Install the bottom center guide on the floor directly below the track. This guide prevents the bottom of the door from swinging out. Adjust its position to allow for smooth door movement without excessive play.

Operating Instructions

Once installed, the barn door system operates by manually sliding the door along the track. The precision ball bearing rollers ensure smooth and quiet operation. Gently push or pull the door to open or close it. The door stops will prevent the door from exceeding its intended travel limits.

Maintenance

• Cleaning: Periodically wipe down the track and rollers with a clean, damp cloth to remove dust and debris. Avoid abrasive cleaners.
• Lubrication: If the rollers begin to squeak or feel stiff, apply a small amount of silicone-based lubricant to the roller bearings. Do not use oil-based lubricants as they can attract dust.
• Fastener Check: Annually inspect all mounting fasteners (lag bolts, screws) to ensure they remain tight. Re-tighten if necessary.
• Door Stops: Verify that the door stops are securely in place and functioning correctly.

Troubleshooting

Specifications

• Model Number: N 7551 (Item model number: 9023179)
• Brand: PRIME-LINE
• Material: Carbon Steel
• Color/Finish: Satin Nickel
• Track Length: 78-3/4 inches
• Track Thickness: 0.235 inches
• Maximum Door Width: 37 inches
• Maximum Door Weight Capacity: 250 lbs
• Roller Diameter: 2-3/4 inches O.D.
• Assembly Required: Yes
• Product Dimensions: Approximately 37 x 3 x 9.5 inches (packaged)
• Item Weight: 16.5 Pounds

Warranty and Support

This Prime-Line N 7551 Barn Door Track Kit comes with a 1-Year Warranty from the date of purchase, covering manufacturing defects. For warranty claims or technical support, please contact Prime-Line customer service. Refer to your purchase documentation for specific contact details or visit the official Prime-Line website.

Additionally, a 30-day return policy may apply through your retailer. Please consult your retailer's return policy for details.