SuperATV 1.5-3 Inch Adjustable UTV Lift Kit Instruction Manual

Introduction

This manual provides essential information for the installation, operation, and maintenance of your SuperATV 1.5-3 Inch Adjustable UTV Lift Kit. This kit is designed to increase ground clearance for improved off-road capability. Please read these instructions thoroughly before beginning installation to ensure proper fitment and safe operation.

Safety Information

• Always wear appropriate personal protective equipment, including safety glasses and gloves, during installation.
• Ensure the vehicle is securely supported on a level surface using jack stands before working underneath it.
• Do not exceed the vehicle's gross vehicle weight rating (GVWR) after installing the lift kit.
• After installation, verify all fasteners are tightened to manufacturer specifications. Re-check torque after the first 25 miles of operation and periodically thereafter.
• Modifying your vehicle's suspension can alter its handling characteristics. Exercise caution and familiarize yourself with the vehicle's new dynamics.

Compatibility

This SuperATV 1.5-3 Inch Adjustable UTV Lift Kit is compatible with the following models:

• 2008-2014 Polaris RZR 800

Important Notes:

• For 2012-2014 models, the front sway bar will need to be disconnected.
• For 2011+ models, using aftermarket Rhino Brand Axles in the rear is recommended to prevent premature wear.
• This kit is not compatible with dual exhaust systems or Walker Evans shocks.

Parts List

Verify all components are present before beginning installation. Refer to the image below for visual confirmation of included parts.

Image: SuperATV 1.5-3 Inch Adjustable UTV Lift Kit components, including brackets, hardware, and sway bar links.

The kit typically includes:

• Front and Rear Lift Brackets (CNC laser cut, brake press bent steel)
• New Hardware (bolts, nuts, washers)
• New Front Stabilizer Bar Links

Setup and Installation

This lift kit offers an adjustable clearance of 1.5 to 3 inches over stock. Detailed, step-by-step installation instructions, including visual guides and videos, are available directly from the manufacturer. Please scan the QR code provided with your product packaging or visit the SuperATV website for comprehensive installation resources.

General Installation Considerations:

• The installation process involves modifying the vehicle's suspension mounting points.
• Ensure the vehicle is properly supported and wheels are removed for access to suspension components.
• Some installations may require re-routing of the front differential breather tube.
• Proper alignment of components is crucial for correct function and to prevent premature wear.

Operating Your Lifted Vehicle

The SuperATV lift kit provides increased ground clearance, enhancing your Polaris RZR 800's ability to navigate challenging terrain. While the kit is designed to maintain smooth handling, it is important to be aware of the following:

• Increased ride height can alter the vehicle's center of gravity. Exercise caution when cornering or on uneven slopes.
• Larger tires, often installed with lift kits, can affect turning radius and may require additional modifications (e.g., forward offset A-arms) to prevent rubbing.
• The kit is designed to improve shock angles and stiffen the frame, contributing to overall durability.

Maintenance

Regular maintenance is crucial for the longevity and safe operation of your lifted UTV:

• Periodically inspect all lift kit components for signs of wear, damage, or loose fasteners.
• Check and re-torque all bolts and nuts, especially after off-road use.
• Keep suspension components clean from excessive mud and debris.
• Inspect axles for signs of premature wear, particularly if larger tires are used or if the vehicle is frequently operated at extreme suspension angles.

Troubleshooting

• Axle Bind: If experiencing axle bind, particularly in the rear, ensure proper installation and consider the recommendation for aftermarket Rhino Brand Axles for 2011+ models. Incorrect shock alignment or excessive compression during installation can contribute to this.
• Shock Fitment Issues: Some aftermarket shocks may have different dimensions. If a shock bolt eye does not fit within the bracket, minor modifications to the shock or bracket may be necessary, or consult SuperATV support for compatibility advice.
• Tire Rubbing: If larger tires are rubbing, especially during turns, consider installing forward offset A-arms to reposition the front tires.
• Reduced Lift: Ensure the lift kit is set to the desired height (1.5" or 3"). Verify all components are correctly installed and not binding.

Specifications

Warranty

SuperATV products are designed for durability and performance. For specific warranty details regarding your 1.5-3 Inch Adjustable UTV Lift Kit, please refer to the warranty information provided with your purchase or visit the official SuperATV website. Warranty terms typically cover manufacturing defects.

Support

For technical assistance, installation questions, or to report missing/damaged parts, please contact SuperATV customer support. Contact information can be found on the official SuperATV website or through your purchase documentation.

Online Resources:

• Visit the SuperATV Store on Amazon for product information.
• Refer to the manufacturer's website for the most current installation guides and videos.