1. Introduction
This manual provides comprehensive instructions for the installation, operation, and maintenance of your Puig New Generation Windshield, model 9283W. This windshield is designed for specific Harley Sportster models, including Custom (04-17), Iron (09-17), 883R (02-17), Nightster (08-17), and Superlow (11-17). Please read this manual thoroughly before beginning installation to ensure proper fitment and safe use.
2. Safety Information
Always prioritize safety during installation and operation. Failure to follow these instructions may result in injury or damage to your motorcycle.
- Ensure the motorcycle is stable and turned off before beginning any work.
- Wear appropriate personal protective equipment, such as gloves and eye protection.
- If you are unsure about any step, consult a qualified motorcycle mechanic.
- Do not overtighten fasteners, as this can strip threads or crack components.
- Regularly inspect the windshield and mounting hardware for signs of wear, damage, or looseness.
3. Package Contents
Verify that all components are present before proceeding with installation. The package should contain:
- 1x Puig New Generation Windshield (Model 9283W)
- 1x Mounting Hardware Kit (brackets, bolts, washers, nuts)
- 1x Instruction Sheet (this document)
If any items are missing or damaged, please contact your retailer or Puig customer support.
4. Installation Guide
This section outlines the general steps for installing the Puig New Generation Windshield. Specific details may vary slightly depending on your Harley Sportster model. Refer to your motorcycle's service manual for additional guidance on handlebar or headlight assembly if needed.
4.1 Tools Required
- Hex key set
- Wrench set
- Torque wrench (recommended)
- Soft cloth for cleaning
4.2 Preparation
- Park the motorcycle on a level surface and ensure it is stable.
- Turn off the engine and remove the key.
- Clean the handlebar area where the windshield will be mounted to ensure a secure fit.
4.3 Mounting Steps
- Identify the correct mounting points on your motorcycle's handlebars or headlight bracket. The Puig windshield is designed to integrate with existing structures.
- Attach the provided mounting brackets to the motorcycle. Ensure they are oriented correctly as per the specific design for your Sportster model. Hand-tighten fasteners initially.
- Carefully position the Puig windshield onto the attached brackets. Align the pre-drilled holes in the windshield with the corresponding holes on the brackets.
- Insert the remaining bolts and washers, securing the windshield to the brackets. Hand-tighten all fasteners.
- Adjust the angle and position of the windshield to your preferred setting. Ensure it does not interfere with steering or controls.
- Once satisfied with the position, progressively tighten all fasteners using the appropriate tools. Refer to your motorcycle's service manual or the windshield's specific instructions (if provided separately) for recommended torque specifications. Do not overtighten.
- Perform a final check to ensure all components are securely fastened and the windshield is stable.
The image below illustrates the Puig New Generation Windshield installed on a Harley Sportster, showcasing its integrated appearance.
Figure 1: Puig New Generation Windshield (Model 9283W) installed on a Harley Sportster. This image shows the clear windshield mounted above the headlight, integrated with the motorcycle's front end, providing a visual reference for the final installation.
Figure 2: Detailed view of the Puig New Generation Windshield on a Harley Sportster. This image provides a closer look at the windshield's profile and how it complements the motorcycle's design, offering a clear perspective on its size and placement.
5. Operation
The Puig New Generation Windshield is a passive accessory designed to deflect wind and debris, enhancing rider comfort. Once properly installed, no further operational steps are required.
- The windshield reduces wind pressure on the rider's chest, particularly at higher speeds.
- It provides protection from insects, small road debris, and light precipitation.
- Always maintain a clear view through the windshield. If visibility is compromised, clean the surface immediately.
6. Maintenance
Proper maintenance will prolong the life and clarity of your windshield.
6.1 Cleaning
- Use only mild soap and water with a soft, non-abrasive cloth to clean the windshield.
- Avoid harsh chemicals, ammonia-based cleaners, or abrasive materials, as these can scratch or damage the windshield surface.
- Rinse thoroughly with clean water and dry with a soft cloth to prevent water spots.
6.2 Inspection
- Periodically check all mounting bolts and nuts for tightness. Vibrations from riding can cause fasteners to loosen over time.
- Inspect the windshield for cracks, deep scratches, or other damage that could impair visibility or structural integrity. Replace if necessary.
- Examine the mounting brackets for any signs of corrosion or fatigue.
7. Troubleshooting
This section addresses common issues you might encounter with your windshield.
| Problem | Possible Cause | Solution |
|---|---|---|
| Windshield vibrates excessively | Loose mounting hardware; incorrect installation. | Check and tighten all mounting bolts. Ensure brackets are correctly aligned and secured. |
| Reduced visibility due to scratches | Improper cleaning methods; impact from debris. | Clean with soft cloth and mild soap. For deep scratches, replacement may be necessary. |
| Windshield appears loose after riding | Fasteners have loosened due to vibration. | Regularly inspect and re-tighten all mounting hardware. |
If you experience issues not covered here, or if problems persist, contact Puig customer support or a certified mechanic.
8. Specifications
| Feature | Detail |
|---|---|
| Model Number | 9283W |
| Brand | Puig |
| Material | Acrylic (implied for windshield) / Iron (for mounting hardware, from product data) |
| Color | Clear |
| Item Weight | 12.7 ounces (approx. 0.36 kg) |
| Product Dimensions | 14.27 x 3.44 x 12.3 inches (approx. 36.25 x 8.74 x 31.24 cm) |
| Vehicle Service Type | Motorcycle |
| Compatible Models | Harley Sportster Custom (04-17), Iron (09-17), 883R (02-17), Nightster (08-17), Superlow (11-17) |
| UPC | 644978464572 |
9. Warranty and Support
Puig products are manufactured to high-quality standards. For information regarding warranty coverage, terms, and conditions, please refer to the official Puig website or contact your authorized dealer. Keep your proof of purchase for warranty claims.
For technical assistance or further inquiries, please visit the official Puig website or contact their customer support directly.
Puig Official Website: www.puig.tv
