Introduction
This manual provides comprehensive instructions for the installation, operation, and maintenance of the Puri Tech Sta-Rite Max-E-Glas 2HP PEA5G-126L Replacement Motor Kit. This kit is specifically designed to replace the motor in Sta-Rite Max-E-Glas series pool pumps, offering compatibility with the AO Smith USQ1202 motor and including the essential GO-KIT-6 for a complete and reliable replacement. Please read this manual thoroughly before beginning installation or operation to ensure safe and efficient use.
Image: Puri Tech Sta-Rite Max-E-Glas 2HP PEA5G-126L Replacement Motor Kit, showing the motor and seal kit components.
Safety Information
WARNING: Failure to follow these safety instructions can result in serious injury or death.
- Always disconnect all electrical power to the pump at the circuit breaker before attempting any service or maintenance.
- Installation and servicing should only be performed by a qualified and licensed professional in accordance with all local and national electrical and plumbing codes.
- Ensure proper grounding of the motor to prevent electrical shock.
- Keep hands, hair, loose clothing, and tools away from moving parts of the pump and motor.
- Do not operate the pump if it is damaged or malfunctioning.
- Keep children and pets away from pool equipment areas.
- Wear appropriate personal protective equipment (PPE) such as safety glasses and gloves during installation and maintenance.
Package Contents
Verify that all components are present and undamaged before proceeding with installation.
- 1 x Puri Tech Sta-Rite Max-E-Glas 2HP PEA5G-126L Replacement Motor (AO Smith USQ1202 equivalent)
- 1 x GO-KIT-6 Seal Kit (includes necessary gaskets and seals for pump wet end)
- 1 x Instruction Manual
Image: Example of a seal kit, similar to the included GO-KIT-6, showing various gaskets and O-rings.
Setup and Installation
Follow these steps carefully for proper installation. If you are unsure about any step, consult a qualified pool professional.
- Disconnect Power: Locate the circuit breaker for your pool pump and turn it OFF. Verify that the power is completely disconnected before proceeding.
- Drain Pump: Open the drain plug on the pump housing to completely drain all water from the pump.
- Disassemble Pump: Carefully remove the existing motor and seal plate assembly from the pump wet end. Note the orientation of all components. Remove the impeller and diffuser from the old motor shaft.
- Install New Seal Kit: Replace all old seals, gaskets, and O-rings with the new components from the provided GO-KIT-6. Ensure proper orientation and apply a small amount of lubricant (if specified by seal kit instructions) to O-rings for a watertight seal.
- Mount New Motor: Attach the new Puri Tech replacement motor to the pump wet end. Reinstall the diffuser and impeller onto the new motor shaft, ensuring they are securely fastened and spin freely without obstruction.
- Electrical Connections: Refer to the wiring diagram located on the new motor's label. Connect the electrical wiring from your power supply to the motor terminals. Ensure all connections are tight and secure. Properly ground the motor according to local electrical codes.
- Prime Pump: Before restoring power, ensure the pump is primed. Close the drain plug and fill the pump basket with water until the water level is above the suction inlet. Securely fasten the pump lid.
- Restore Power and Test: Turn the circuit breaker back ON. The pump should start and begin circulating water. Monitor for any unusual noises, vibrations, or leaks.
Operating Instructions
Once the motor kit is correctly installed and the pump is primed, the system is ready for operation. The motor will power the pool pump to circulate and filter pool water.
- Ensure the pump basket is clean and free of debris to maintain optimal water flow.
- Regularly check the pressure gauge on your filter system to ensure it is operating within the recommended range.
- Listen for any unusual noises from the motor or pump, which could indicate a problem.
- Monitor for any visible leaks around the pump or plumbing connections.
Maintenance
Proper maintenance will extend the life of your replacement motor and pump system.
- Motor Inspection: Periodically inspect the motor for any signs of wear, corrosion, or damage. Ensure the motor's ventilation openings are clear and unobstructed to prevent overheating.
- Pump Basket Cleaning: Clean the pump basket frequently to remove leaves, hair, and other debris. A clogged basket can restrict water flow and strain the motor.
- Seal Inspection: Regularly check the pump seals and O-rings for any signs of leaks. Replace worn or cracked seals promptly using components from a GO-KIT-6 or equivalent.
- Winterization: In colder climates, follow proper winterization procedures for your pool pump to prevent freeze damage. This typically involves draining the pump and motor completely.
Troubleshooting
Refer to this section for common issues and their potential solutions.
| Problem | Possible Cause | Solution |
|---|---|---|
| Motor does not start | No power, tripped circuit breaker, faulty wiring, seized motor shaft. | Check power supply and circuit breaker. Inspect wiring connections. If motor shaft is seized, professional service may be required. |
| Pump not priming | Low water level, closed valves, air leak in suction line or pump lid, clogged pump basket. | Ensure adequate water level. Open all necessary valves. Inspect and tighten all suction line connections and pump lid. Clean pump basket. |
| Excessive noise or vibration | Debris in impeller, worn motor bearings, cavitation (restricted flow), loose mounting. | Disconnect power and inspect impeller for debris. If bearings are worn, motor replacement or repair is needed. Check for restricted suction or discharge. Ensure pump is securely mounted. |
| Water leaks from pump | Worn or damaged seals/O-rings, loose plumbing connections, cracked pump housing. | Identify the source of the leak. Replace worn seals or O-rings (e.g., from GO-KIT-6). Tighten plumbing connections. If housing is cracked, pump wet end replacement may be necessary. |
Specifications
Key technical specifications for the Puri Tech Sta-Rite Max-E-Glas 2HP PEA5G-126L Replacement Motor Kit.
- Brand: Puri Tech
- Model: PEA5G-126L (Replacement for AO Smith USQ1202)
- Horsepower: 2 HP
- Speed: 3450 RPM
- Compatibility: Sta-Rite Max-E-Glas series pool pumps
- UPC: 652827843751
Warranty and Support
For specific warranty terms and conditions, please refer to the documentation included with your purchase or visit the official Puri Tech website. Keep your original purchase receipt as proof of purchase for any warranty claims.
If you require technical assistance, troubleshooting support beyond this manual, or need to inquire about replacement parts, please contact Puri Tech customer service. Contact information can typically be found on the product packaging or the manufacturer's website.