Introduction
This manual provides comprehensive instructions for the installation, operation, and maintenance of your Global Door Control Push Bar Panic Exit Device with Exterior Lever Trim. This device is designed for emergency egress and secure entry, suitable for doors 30 to 36 inches wide. Please read this manual thoroughly before installation and use to ensure proper function and safety.
Safety Information
- Always wear appropriate personal protective equipment (PPE) during installation, such as safety glasses and gloves.
- Ensure the door frame and door material are suitable for the installation of this device.
- Verify all components are present and undamaged before beginning installation.
- Do not modify the device. Unauthorized modifications can compromise safety and void the warranty.
- Keep small parts away from children to prevent choking hazards.
- If you are unsure about any step of the installation process, consult a qualified professional.
Package Contents
Carefully unpack all components and verify that you have received the following items:
- Push Bar Panic Exit Device (Main Bar Assembly)
- Exterior Lever Trim with Keyed Entry
- Strike Plate
- Dogging Key (or Pin)
- Installation Hardware (screws, fasteners, etc.)
- Installation Template (if included)
Image 1: Overview of the Global Door Control Push Bar Panic Exit Device components. This image displays the main push bar assembly, the exterior lever handle with a keyhole, the strike plate for the door frame, and a small dogging pin. All components are finished in aluminum.
Setup and Installation
This device is reversible and non-handed, meaning it can be installed on both left-hand and right-hand doors. The panic bar can be cut to size to fit doors between 30 and 36 inches wide.
Tools Required:
- Drill
- Measuring Tape
- Pencil or Marker
- Screwdrivers (Phillips and Flathead)
- Hacksaw (if cutting the panic bar to size)
- Chisel (if mortising for the strike plate)
Installation Steps:
- Prepare the Door: If necessary, measure your door width. The panic bar is designed for doors 30" to 36" wide. If your door is narrower than 36", you may need to cut the panic bar to the appropriate length. Refer to the included template for precise measurements and cutting instructions.
- Marking and Drilling: Use the provided installation template to mark the positions for the mounting holes on both the door and the door frame. Ensure the template is level and correctly aligned. Drill pilot holes according to the template's specifications.
- Install Exterior Lever Trim: Install the exterior lever trim assembly on the outside of the door, aligning it with the pre-drilled holes. Secure it using the provided screws. Ensure the spindle or connecting mechanism passes through the door to engage with the panic device.
- Mount Panic Bar Assembly: Position the main push bar assembly on the interior side of the door, aligning it with the exterior lever trim's mechanism and the pre-drilled mounting holes. Secure the panic bar assembly firmly to the door using the appropriate hardware.
- Install Strike Plate: Align the strike plate on the door frame with the latch bolt of the panic device. Mark the outline and screw holes. If required, mortise the door frame to ensure the strike plate sits flush. Secure the strike plate with screws.
- Test Operation: After installation, test the panic device and exterior lever thoroughly.
- From the inside, press the push bar to ensure the latch retracts smoothly and the door opens.
- From the outside, use the key to lock and unlock the exterior lever. Test the lever's operation when unlocked.
- Adjustments: Make any necessary adjustments to ensure smooth operation and proper alignment. The device should operate freely without binding.
Operating Instructions
Interior Operation (Emergency Egress):
To exit from the interior, simply push the horizontal bar (panic bar) firmly. This action retracts the latch bolt, allowing the door to open. The door will remain unlocked until the bar is released and the latch re-engages with the strike plate.
Exterior Operation (Entry):
To enter from the exterior, use the key to unlock the lever trim. Once unlocked, depress the lever handle to retract the latch bolt and open the door. The key can be removed in either the locked or unlocked position.
Dogging Feature:
The dogging feature allows the panic bar to remain in the retracted (unlocked) position, keeping the door unlocked for extended periods without needing to press the bar each time. This is useful for high-traffic situations where security is not a primary concern. To engage the dogging feature, depress the push bar and insert the dogging key (or pin) into the designated hole on the panic device, then turn or push to secure the bar in the retracted position. To disengage, reverse the process.
Maintenance
- Cleaning: Clean the aluminum surfaces with a soft, damp cloth. Avoid abrasive cleaners or solvents, as these can damage the finish.
- Lubrication: Periodically apply a small amount of silicone-based lubricant to the moving parts of the latch mechanism and the key cylinder to ensure smooth operation. Do not over-lubricate.
- Inspection: Regularly inspect all screws and fasteners to ensure they are tight. Check for any signs of wear or damage to the panic bar, lever, or strike plate. Replace worn or damaged components immediately.
- Functionality Test: Test the panic device and exterior lever functionality monthly to ensure they operate correctly in case of an emergency.
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Panic bar is stiff or difficult to push. | Lack of lubrication, misalignment, or debris in mechanism. | Clean and lubricate moving parts. Check for proper alignment of the panic bar and strike plate. Remove any obstructions. |
| Exterior lever does not operate smoothly or key is difficult to turn. | Key cylinder needs lubrication, debris in cylinder, or internal mechanism issue. | Apply graphite lubricant to the key cylinder. Ensure the key is fully inserted. If issues persist, the lever trim may need replacement. |
| Door does not latch securely. | Strike plate misalignment, worn latch bolt, or door sag. | Adjust the strike plate position. Inspect the latch bolt for wear. Check door hinges for sag and adjust if necessary. |
| Dogging feature does not engage/disengage. | Dogging mechanism obstructed or damaged. | Ensure the push bar is fully depressed when attempting to engage/disengage. Check for debris. If damaged, professional service may be required. |
Specifications
- Model: CMOBED-501-TH1100-LHEDAL
- Brand: Global Door Control
- Material: Aluminum
- Color: Aluminum
- Product Dimensions: 36"L x 3"W (Adjustable for doors 30" to 36" wide)
- Exterior Finish: Aluminum
- Lock Type: Key Lock (Exterior Lever)
- Hand Orientation: Ambidextrous (Reversible, Non-Handed)
- Special Features: Easy to Install, Keyed Entry, Dogging Feature
- Item Weight: Approximately 10.62 pounds
- Included Components: Installation Hardware
- UPC: 703624961817
Warranty Information
Specific warranty details for the Global Door Control Push Bar Panic Exit Device are typically provided at the point of purchase or on the manufacturer's official website. Please retain your proof of purchase for warranty claims. Generally, products are warranted against defects in materials and workmanship under normal use for a specified period. For detailed terms and conditions, please refer to the documentation included with your product or contact Global Door Control customer support.
Customer Support
If you have any questions, require assistance with installation, or need to report a problem with your Global Door Control Push Bar Panic Exit Device, please contact customer support. Contact information can usually be found on the manufacturer's website or on the product packaging. When contacting support, please have your model number (CMOBED-501-TH1100-LHEDAL) and proof of purchase readily available.