1. Introduction
This manual provides essential information for the safe and efficient operation, maintenance, and troubleshooting of your Promac JMD-1-M Milling/Drilling Center. Please read this manual thoroughly before operating the machine to ensure proper usage and to prevent injury or damage.
The Promac JMD-1-M is a versatile milling and drilling machine designed for precision work. Its robust construction and adjustable features make it suitable for various workshop applications.
1.1 Safety Information
Always wear appropriate personal protective equipment (PPE) including safety glasses, hearing protection, and suitable work clothing. Ensure the work area is clean, well-lit, and free from obstructions. Disconnect power before performing any maintenance or adjustments. Never operate the machine under the influence of drugs or alcohol.
2. Product Overview and Features
Image: Promac JMD-1-M Milling/Drilling Center. This image shows the complete machine, highlighting its main components including the motor, head, column, cross table, and various adjustment wheels.
The Promac JMD-1-M Milling/Drilling Center offers a range of features designed for precision and flexibility:
- Stepless speed regulation of the DC motor via full-wave electronics, allowing for precise control over cutting speeds.
- Equipped with a 2-stage reduction gear for enhanced torque and control across different operations.
- Features clockwise and counter-clockwise rotation capabilities for various drilling and milling tasks.
- The vertical dovetail column can swivel 45° on both sides, providing flexibility for angled drilling and milling operations.
- A robust cross table with 3 parallel T-slots ensures secure workpiece clamping and is precisely adjustable in both X and Y axes for accurate positioning.
- Delivered with essential accessories including an arbor, a 1-10mm quick-release drill chuck, and an M10 drawbar, facilitating immediate use.
3. Setup
3.1 Unpacking and Inspection
Carefully remove the machine from its packaging. Inspect all components for any signs of shipping damage. Report any damage to your supplier immediately. Ensure all listed accessories are present.
3.2 Placement
Place the machine on a sturdy, level workbench or stand capable of supporting its weight (approximately 43 kg). Ensure adequate clearance around the machine for safe operation and maintenance. The work area should be well-lit and have access to a 230V power supply.
3.3 Power Connection
Connect the machine to a grounded 230V electrical outlet. Ensure the power switch is in the "OFF" position before plugging in the machine.
3.4 Accessory Installation
Install the provided arbor and 1-10mm quick-release drill chuck as per standard machine tool practices. Use the M10 drawbar to secure the tooling in place.
4. Operating Instructions
4.1 Power On/Off
To power on, turn the main power switch to the "ON" position. To power off, turn the switch to "OFF". Always ensure the machine has come to a complete stop before leaving it unattended.
4.2 Speed Adjustment
The DC motor's speed is steplessly adjustable via the full-wave electronics. Use the speed control knob to set the desired RPM. Refer to material and tool specifications for optimal cutting speeds.
4.3 Direction Control (Clockwise/Counter-clockwise)
Select the desired rotation direction (clockwise or counter-clockwise) using the direction switch. Ensure the spindle is stopped before changing direction.
4.4 Column Swivel
To perform angled operations, loosen the column locking mechanism and swivel the vertical dovetail column up to 45° to either side. Securely tighten the locking mechanism before operation.
4.5 Cross Table Adjustment
The robust cross table can be precisely adjusted in the X and Y axes using the respective handwheels. Ensure the workpiece is securely clamped to the T-slots before beginning any operation.
5. Maintenance
Regular maintenance ensures the longevity and optimal performance of your Promac JMD-1-M.
5.1 Cleaning
After each use, clean the machine thoroughly, removing all chips and debris. Use a brush or shop vacuum. Do not use compressed air as it can force chips into moving parts. Wipe down surfaces with a clean cloth.
5.2 Lubrication
Regularly lubricate all moving parts, including the lead screws, dovetail ways, and spindle bearings, with appropriate machine oil. Consult a machine lubricant guide for specific recommendations.
5.3 Inspection
Periodically inspect all fasteners for tightness. Check electrical cords for damage. Examine the drill chuck and arbor for wear or damage. Replace worn parts as necessary.
6. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Machine does not start | No power; Emergency stop engaged; Faulty switch | Check power connection; Reset emergency stop; Contact qualified technician |
| Excessive vibration or noise | Loose components; Worn bearings; Unbalanced tooling | Tighten fasteners; Inspect and replace bearings; Balance or replace tooling |
| Inaccurate cuts/drills | Loose table/column; Worn tooling; Improper setup | Tighten locking mechanisms; Replace worn tooling; Re-check setup procedures |
For issues not listed or if solutions do not resolve the problem, please contact customer support.
7. Specifications
| Attribute | Value |
|---|---|
| Manufacturer | JPW |
| Part Number | JMD-1-M |
| Item Weight | 43 Kilograms |
| Product Dimensions | 1 x 1 x 1 cm |
| Model Number | JMD-1-M |
| Drive Type | Wired Electric |
| Voltage | 230 Volt |
| First Available | May 9, 2017 |
8. Warranty and Support
For warranty information and technical support, please refer to the documentation provided with your purchase or contact your authorized Promac dealer or the manufacturer, JPW. Keep your proof of purchase for warranty claims.
For general inquiries or to find a service center, please visit the official Promac or JPW website, or contact their customer service department.
