Laser 6952 Timing Tool Kit for Ford 1.0GTDI - Instruction Manual

1. Introduction

This instruction manual provides essential information for the safe and effective use of the Laser 6952 Timing Tool Kit. This kit is specifically designed for the precise timing of Ford 1.0 GTDi EcoBoost engines. Please read this manual thoroughly before attempting any work with the tools to ensure proper application and to prevent damage to the engine or injury to yourself.

2. Safety Information

Always observe general workshop safety practices. This includes wearing appropriate personal protective equipment (PPE) such as safety glasses and gloves. Ensure the vehicle is stable and secure before commencing any work. Disconnect the battery if necessary. Refer to the vehicle manufacturer's service manual for specific engine timing procedures and torque settings. This tool kit is intended for use by qualified personnel.

• Read all instructions: Familiarize yourself with the tool kit components and their intended use.
• Proper application: Use the tools only for their specified purpose.
• Cleanliness: Keep tools clean and free from debris.
• Storage: Store tools in their original case in a dry, secure location.
• Professional use: This kit is designed for professional automotive technicians.

3. Product Overview and Components

The Laser 6952 kit provides the necessary tools for locking the camshaft and crankshaft in their timed positions during timing belt replacement or engine repair on Ford 1.0 GTDi EcoBoost engines.

Figure 3.1: All components of the Laser 6952 Timing Tool Kit, including camshaft locking plates, crankshaft locking pin, flywheel locking tool, and associated fasteners.

Figure 3.2: The Laser 6952 Timing Tool Kit neatly organized within its durable blue metal storage case, featuring an internal diagram for component identification.

Kit Contents:

• Camshaft Locking Plates (blue components)
• Crankshaft Locking Pin
• Flywheel Locking Tool (black component with slot)
• Tensioner Pulley Locking Pin
• Associated Fasteners and Washers
• Storage Case

4. Applications and Compatibility

This tool kit is specifically designed for Ford 1.0 Lt 3-Cylinder Turbo-charged EcoBoost engines manufactured from 2012 onwards. These engines are commonly found in the following Ford models:

• Ford B-Max
• Ford C-Max
• Ford Fiesta
• Ford Focus
• Ford Grand C-Max
• Ford Transit Connect

The tools in this kit correspond to Ford OEM tools with part numbers: 303-732, 303-1054, 303-1602, 303-1603, 303-1604, 303-1605/1, and 303-1605/2.

Note: If VCT (Variable Camshaft Timing) pulleys require removal or adjustment, an additional kit, Laser Part No. 6291, may be required. This kit is not included with the Laser 6952.

5. Setup and Operating Instructions

Detailed setup and operating procedures for engine timing are specific to the vehicle model and engine variant. Always refer to the official Ford workshop manual for the exact procedures, torque specifications, and sequence of operations for your specific vehicle. The following is a general guide to the application of the tools:

1. Prepare the Vehicle: Ensure the vehicle is on a level surface, the engine is cool, and the battery is disconnected. Access the timing belt area as per the vehicle manufacturer's instructions.
2. Locate Timing Marks: Rotate the crankshaft manually (using appropriate tools and following manufacturer guidelines) until the engine is at Top Dead Center (TDC) on cylinder 1, and the timing marks align.
3. Insert Crankshaft Locking Pin: Insert the crankshaft locking pin into its designated hole in the engine block to secure the crankshaft.
4. Install Camshaft Locking Plates: Position the camshaft locking plates onto the camshafts, ensuring they fit correctly into the camshaft slots. Secure them with the provided fasteners if applicable.
5. Use Flywheel Locking Tool: If required by the procedure, use the flywheel locking tool to prevent crankshaft rotation during specific operations, such as crankshaft pulley removal.
6. Perform Service: With the engine components locked, proceed with timing belt replacement or other necessary engine service as per the vehicle manufacturer's manual.
7. Remove Tools: Once the service is complete and all components are correctly installed and torqued, remove the timing tools in the reverse order of installation.
8. Verify Timing: Manually rotate the engine through two full revolutions and re-check timing marks to ensure correct installation before starting the engine.

6. Maintenance

To ensure the longevity and accuracy of your Laser 6952 Timing Tool Kit, follow these maintenance guidelines:

• Cleaning: After each use, clean all tool components thoroughly to remove oil, grease, and dirt. Use a clean cloth and a mild degreaser if necessary.
• Inspection: Regularly inspect tools for any signs of wear, damage, or deformation. Do not use damaged tools.
• Lubrication: Apply a light coat of rust-preventative oil to metal components before storage, especially if storing for extended periods.
• Storage: Always return the tools to their designated slots in the original storage case. Store the case in a dry, cool, and secure environment, away from direct sunlight or extreme temperatures.

7. Troubleshooting

This section addresses common issues that may arise during the use of the timing tool kit. For complex engine issues, consult a qualified automotive technician or the vehicle manufacturer's service manual.

8. Specifications

Key specifications for the Laser 6952 Timing Tool Kit:

Figure 8.1: "Made in Sheffield" logo, indicating the manufacturing origin of certain components like the camshaft locking blocks.

Figure 8.2: Illustration showing the approximate dimensions of the product packaging, with a person for scale, indicating a height of approximately 20 cm (8.3 inches).

9. Warranty and Support

For information regarding warranty coverage, technical support, or replacement parts for your Laser 6952 Timing Tool Kit, please contact Laser Tools directly or refer to their official website. Keep your purchase receipt as proof of purchase for any warranty claims.

Manufacturer: The Tool Connection Ltd

Brand: Laser Tools

Note: Product specifications and contents are subject to change without prior notice.