Evotech Performance PRN012248

Evotech Performance Frame Crash Sliders (PRN012248) Instruction Manual

For Ducati Scrambler 800 & Monster 797 Models

1. Product Overview

The Evotech Performance Frame Crash Sliders are designed to provide essential protection for your Ducati Scrambler 800 series or Monster 797 motorcycle. This kit includes two high-performance engineering polymer sliders (bobbins), CNC machined aircraft-quality aluminum mounts, and all necessary fixings. These components are engineered to act sacrificially, absorbing impact energy to protect the motorcycle's frame and engine components during a fall or slide.

Important Compatibility Note:

  • This product is specifically designed for Ducati Scrambler 800 models (Nightshift, Desert Sleds, Icon, Icon Dark, Cafe Racer, Street Classic, Mach 2.0, Full Throttle from 2015 onwards; Urban Enduro, Classic, Flat Track Pro, Italia Independent from 2015-2019) and Ducati Monster 797 / + (2017 to 2020).
  • This item will NOT fit Ducati Scrambler Sixty2 or 1100 models. Separate listings are available for those models.

2. Package Contents

Before beginning installation, please verify that all components are present:

  • 2 x Evotech Performance Frame Crash Sliders (Bobbins)
  • 2 x CNC Machined Aluminum Mounts
  • 1 x Stainless Steel Shaft
  • All necessary fixings (bolts, washers, nuts as required)

If any components are missing or damaged, please contact your retailer or Evotech Performance customer support before proceeding.

3. Installation (Setup)

Installation of the Evotech Performance Frame Crash Sliders requires basic mechanical knowledge and appropriate tools. For detailed, step-by-step instructions, it is highly recommended to refer to the official online instructions provided by Evotech Performance. These can typically be found on the manufacturer's website by searching for model number PRN012248.

General Installation Guidance:

  1. Preparation: Ensure the motorcycle is stable on a stand. Gather all necessary tools, including wrenches, torque wrench, and potentially a rubber mallet.
  2. Access: Depending on your specific Ducati model, you may need to remove or adjust certain fairings or components to gain access to the frame mounting points.
  3. Removal of Stock Components: Carefully remove any existing bolts or spindles from the frame where the crash sliders will be mounted. Some stock spindles may require gentle persuasion with a rubber mallet for removal.
  4. Mounting the Brackets: Attach the CNC machined aluminum mounts to the motorcycle frame using the provided fixings. Ensure they are correctly oriented as per the official instructions.
  5. Inserting the Shaft: Insert the stainless steel shaft through the frame and the mounted brackets.
  6. Attaching the Sliders: Secure the high-performance polymer sliders onto the ends of the shaft.
  7. Tightening: Tighten all bolts and fixings to the manufacturer's specified torque settings. It is crucial to ensure even tightening, especially for the main shaft, to prevent uneven stress or misalignment. If the shaft has threaded ends on both sides, tighten them incrementally and alternately to achieve an even bite.
  8. Final Check: Double-check all connections for security and proper alignment. Ensure no cables or hoses are pinched.

Professional installation is recommended if you are unsure about any step of the process.

Evotech Performance Frame Crash Slider with dimensions

Image 1: Evotech Performance Frame Crash Slider installed on a Ducati motorcycle, showing approximate dimensions of 7 inches in length and 2.5 inches in diameter. This image illustrates the overall size and fitment of the slider.

Close-up of Evotech Performance Frame Crash Slider

Image 2: A close-up view of the Evotech Performance Frame Crash Slider, highlighting its textured surface and the Evotech Performance branding on the end cap. This shows the aesthetic and material finish of the product.

Cross-section view of Evotech Performance Frame Crash Slider

Image 3: A cross-section view of the Evotech Performance Frame Crash Slider, revealing the internal aluminum core and the surrounding high-performance polymer material. This demonstrates the robust construction designed for impact absorption.

4. Usage Considerations

Once installed, the crash sliders are designed to provide passive protection. No specific "operation" is required from the user. However, understanding their function and limitations is important:

  • Sacrificial Component: The polymer bobbins are designed to wear down or break upon impact, absorbing energy and sliding across surfaces to reduce damage to the motorcycle's frame, engine casings, and other vital components.
  • Damage Assessment: After any incident where the crash sliders have made contact, inspect them thoroughly for damage. Even minor scuffs can indicate compromised integrity.
  • Replacement: If a slider shows signs of significant wear, cracking, or deformation, it must be replaced immediately to ensure continued protection. The mounts and shaft should also be inspected for bending or damage.
  • Not a Guarantee: While designed to minimize damage, crash sliders cannot guarantee complete protection in all accident scenarios.

5. Maintenance

Regular maintenance ensures the longevity and effectiveness of your crash sliders:

  • Periodic Inspection: Regularly check the crash sliders and their mounting hardware for any signs of looseness, corrosion, or damage. This is especially important after long rides or off-road use.
  • Cleaning: Clean the sliders and mounts with a mild detergent and water. Avoid harsh chemicals or abrasive cleaners that could damage the polymer or aluminum finish.
  • Fastener Check: Periodically verify that all mounting bolts are tightened to the correct torque specifications. Vibrations from riding can sometimes cause fasteners to loosen over time.
  • Post-Incident Check: As mentioned in Usage Considerations, always inspect the sliders and mounting hardware after any impact or fall, no matter how minor.

6. Troubleshooting

This section addresses common issues that may arise during installation or use.

Installation Difficulties:

  • Difficulty Removing Stock Spindle: If the original spindle is tight, a rubber mallet can be used to gently tap it out. Ensure the motorcycle is securely supported.
  • Uneven Tightening of Shaft: If the shaft has threaded ends on both sides, tighten the nuts/bolts incrementally and alternately. Apply small turns to one side, then the other, until both are snug and evenly seated, then torque to specification. This prevents one side from binding prematurely.
  • Fitment Issues: Double-check the product compatibility with your specific motorcycle model and year. Refer to the "Product Overview" section and the manufacturer's official compatibility list.
  • Heat Shield Interference: Some models may have tight clearances around heat shields. Refer to the official online instructions for specific guidance on how to manage these areas during installation.

Post-Installation Concerns:

  • Loose Sliders: If sliders feel loose, re-check all mounting bolts and the main shaft for proper torque. Vibrations can loosen fasteners.
  • Unusual Noises: If you hear new noises after installation, immediately stop riding and inspect the sliders and surrounding components for proper fitment and clearance.

If issues persist, consult the official online instructions or contact Evotech Performance customer support.

7. Specifications

FeatureDetail
Product Model NumberPRN012248
CompatibilityDucati Scrambler 800 series (2015 onwards, specific models listed in Product Overview), Ducati Monster 797 / + (2017-2020)
Material (Sliders)High-performance engineering polymer
Material (Mounts)CNC machined aircraft quality aluminum
Material (Shaft)Stainless steel
Approximate Slider Dimensions7 inches (length) x 2.5 inches (diameter)
Item WeightApproximately 4 pounds (total package)
Color/FinishBlack (polymer sliders), Black Vinyl (exterior finish)

8. Warranty Information

Evotech Performance products are manufactured to high standards. For specific warranty terms and conditions, please refer to the official Evotech Performance website or contact your authorized dealer. Warranty coverage typically addresses manufacturing defects and material flaws under normal use.

Keep your proof of purchase for any warranty claims.

9. Customer Support

For technical assistance, installation queries, or parts replacement, please contact Evotech Performance directly through their official website. You may also reach out to the retailer from whom you purchased the product.

When contacting support, please have your product model number (PRN012248) and purchase details readily available.

© 2024 Evotech Performance. All rights reserved. This manual is for informational purposes only.

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