ROGER R30/804 230V AC Irreversible Electromechanical Gear Motor Instruction Manual

1. Introduction

This instruction manual provides essential information for the safe and correct installation, operation, and maintenance of the ROGER R30/804 230V AC irreversible electromechanical gear motor. This motor is designed for sliding gates weighing up to 800 kg. Please read this manual thoroughly before proceeding with any installation or operation to ensure proper functionality and safety.

2. Safety Information

• Installation and maintenance must be performed by qualified personnel only, in compliance with local regulations and safety standards.
• Always disconnect the main power supply before performing any installation, maintenance, or troubleshooting procedures.
• Ensure all electrical connections are properly insulated and protected from environmental elements.
• Do not allow children or unauthorized persons to operate the gate system.
• Keep the area around the gate clear of obstructions during operation.
• Regularly inspect the gate and motor for any signs of wear, damage, or malfunction.

3. Product Overview

The ROGER R30/804 is a robust 230V AC electromechanical gear motor engineered for reliable operation of sliding gates up to 800 kg. It features an integrated H70 control unit, which manages the gate's movement and safety functions. The motor is equipped with both optical and magnetic limit switches for precise gate positioning.

Standard accessories included with the motor are:

• KT210: Steering rods and fixing screws for secure mounting.
• MC775: Magnetic limit switch kit complete with magnets for accurate end-of-travel detection.

Figure 1: ROGER R30/804 Electromechanical Gear Motor. This image displays the compact, grey and black casing of the motor unit, designed for outdoor installation next to a sliding gate.

4. Setup and Installation

Installation of the ROGER R30/804 motor requires adherence to specific guidelines to ensure safe and efficient operation. It is strongly recommended that installation be carried out by a certified professional.

4.1 Site Preparation

• Ensure the gate track is clean, level, and free from obstructions.
• Prepare a stable and level concrete base for mounting the motor, ensuring adequate drainage.

4.2 Mounting the Motor

• Securely fasten the motor to the prepared base using appropriate anchor bolts.
• Ensure the motor's pinion gear aligns correctly with the gate's rack, maintaining a small clearance (approximately 1-2 mm) to prevent binding.

4.3 Electrical Connections

• Connect the main power supply (230V AC) to the integrated H70 control unit, following the wiring diagram provided in the full technical manual.
• Connect all safety devices (e.g., photocells, safety edges) and control devices (e.g., remote receivers, push buttons) to the control unit as per the wiring instructions.
• Ensure proper grounding of the motor and all associated components.

4.4 Limit Switch Adjustment

• Install the magnetic limit switches (MC775) at the desired open and closed positions of the gate.
• Adjust the position of the magnets to ensure the gate stops precisely at the intended end-of-travel points.

5. Operating Instructions

Once installed and configured, the ROGER R30/804 motor operates automatically based on commands from connected control devices.

5.1 Normal Operation

• Activate the gate by pressing the designated button on your remote control or wall switch.
• The gate will open or close until it reaches the set limit switch position or detects an obstruction via safety devices.
• The integrated control unit manages acceleration and deceleration for smooth movement.

5.2 Manual Release

In case of power failure or malfunction, the gate can be operated manually. Locate the manual release mechanism on the motor unit (refer to the detailed product diagram in the full manual). Insert the provided key and turn it to disengage the motor, allowing the gate to be moved by hand. Remember to re-engage the motor after manual operation.

6. Maintenance

Regular maintenance ensures the longevity and reliable operation of your ROGER R30/804 motor.

6.1 Monthly Checks

• Inspect the gate track and wheels for debris or damage.
• Check the motor casing for any signs of damage or loose fasteners.
• Verify that safety devices (e.g., photocells) are clean and functioning correctly.

6.2 Bi-Annual Checks (by qualified technician)

• Inspect internal electrical connections for corrosion or wear.
• Check the motor's gear and pinion for wear and proper lubrication.
• Verify the accuracy of the limit switches.
• Test the manual release mechanism.

7. Troubleshooting

This section addresses common issues. For complex problems, contact a qualified technician.

• Motor not responding: Check power supply, circuit breaker, and remote control battery. Ensure the manual release is fully engaged.
• Gate stops unexpectedly: Check for obstructions in the gate's path. Verify that safety photocells are clean and aligned.
• Gate not closing/opening fully: Re-check the adjustment of the magnetic limit switches. Inspect the gate track for debris.
• Unusual noises: Disconnect power and inspect the motor's gear and the gate's rack for foreign objects or wear.

8. Specifications

9. Warranty and Support

For warranty information, please refer to the terms and conditions provided by your seller or the official ROGER TECHNOLOGY website. For technical support, spare parts, or professional assistance with installation and complex repairs, please contact a qualified ROGER TECHNOLOGY service center or your authorized dealer.