Apollo 1600 Double Residential Swing Automatic Gate Opener
Instruction Manual
1. Introduction
This manual provides detailed instructions for the installation, operation, and maintenance of the Apollo 1600 Double Residential Swing Automatic Gate Opener. This system is designed for residential, farm, ranch, and light commercial applications, capable of operating swing gates up to 16 feet in length and 600 pounds per gate leaf. Please read this manual thoroughly before installation and operation to ensure proper function and safety.
Image 1.1: Overview of the Apollo 1600 Double Residential Swing Automatic Gate Opener system. This image displays the main components including the control box, two gate opener arms, and a solar panel.
2. Safety Information
WARNING: Failure to follow these safety instructions may result in serious injury or death. Always exercise caution when installing, operating, or maintaining the gate opener system.
- Read and understand all instructions before installation and use.
- Keep the gate area clear of obstructions and personnel, especially children, during gate operation.
- Do not allow children to operate the gate opener or play near the gate.
- Ensure all safety devices, such as photo cells, are properly installed and functioning. Per UL325-2016, all gate operators sold in the USA after February 2016 require a monitored safety photo cell to prevent accidental crushing or entrapment.
- Disconnect power to the gate opener before performing any service or maintenance.
- Only use replacement parts specified by the manufacturer.
- Do not attempt to repair the control board or motor components unless qualified.
3. Package Contents
Verify that all components listed below are present in your package:
- Control box with 636 control board
- Two gate opener arms (models 416 and 416X)
- 318N Receiver (433.92 MHz)
- Two remote controls (INTI2 433.92 MHz)
- Solar Panel (5 Watt, 12 Volt)
- Photo Cell / Photo Eye with Reflector (UL325-2016 compliant)
4. Setup and Installation
This section outlines the general steps for installing your Apollo 1600 gate opener. Refer to the detailed diagrams in the full installation guide for specific measurements and wiring schematics.
- Mounting the Control Box: Select a suitable location near the gate, ensuring it is protected from direct weather and easily accessible for wiring. Securely mount the control box to a post or wall.
- Installing Gate Opener Arms: Attach the two gate opener arms (actuators) to each gate leaf and the gate post according to the provided instructions. Ensure proper alignment and pivot points for smooth gate movement.
- Wiring the System: Connect the gate opener arms, solar panel, receiver, and photo cell to the 636 control board within the control box. Follow the wiring diagram carefully, paying attention to polarity and terminal assignments. Ensure all connections are secure and weatherproof.
- Solar Panel Installation: Mount the 5 Watt, 12 Volt solar panel in a location that receives maximum direct sunlight throughout the day. Connect it to the designated terminals on the control board.
- Photo Cell Installation: Install the photo cell and its reflector across the gate opening at the recommended height to detect obstructions. This is a critical safety device required for UL325 compliance. Test its functionality thoroughly after installation.
- Power Connection: Connect the system to a suitable power source. The system can be powered by the solar panel with a battery (not included) or an AC trickle charger (not included).
5. Operating Instructions
Once installed and powered, the Apollo 1600 gate opener is ready for operation.
- Remote Control Pairing: Follow the instructions provided with the 318N Receiver and INTI2 remote controls to pair them with your control board. This typically involves pressing a learn button on the receiver and then a button on the remote.
- Basic Operation: Pressing a paired remote control button will initiate the gate opening or closing cycle. The gate will open or close in approximately 15 seconds per direction.
- Automatic Close Timer: The 636 control board features an adjustable automatic close timer. Refer to the control board manual for instructions on how to set the desired delay before the gate automatically closes after opening.
- Safety Stop: If the photo cell beam is interrupted during the closing cycle, the gate will stop and reverse to the open position. During the opening cycle, an obstruction will cause the gate to stop.
6. Maintenance
Regular maintenance ensures the longevity and reliable operation of your gate opener system.
- Monthly Inspection: Check the gate hinges and hardware for wear or damage. Ensure the gate moves freely without binding when disconnected from the opener arms.
- Actuator Arms: Inspect the actuator arms for any signs of damage, corrosion, or loose mounting hardware. Keep the moving parts clean.
- Photo Cell: Keep the photo cell lenses and reflector clean and free of dirt, spiderwebs, or obstructions. Test its functionality regularly.
- Control Box: Ensure the control box is sealed and free from moisture or insect intrusion. Check wiring connections for tightness.
- Power Source: If using a battery, check its charge level periodically. Ensure the solar panel is clean and free of debris for optimal charging.
7. Troubleshooting
Refer to the table below for common issues and their potential solutions.
| Problem | Possible Cause | Solution |
|---|---|---|
| Gate does not respond to remote. | Dead remote battery, remote not paired, power issue. | Replace remote battery, re-pair remote, check power to control box. |
| Gate opens but does not close. | Photo cell obstructed or misaligned, auto-close timer off. | Clear photo cell path, align photo cell, check auto-close timer setting. |
| Gate stops mid-cycle. | Obstruction detected, low power, mechanical binding. | Remove obstruction, check power supply/battery, inspect gate for binding. |
| Gate moves slowly or weakly. | Low battery voltage, motor issue, gate binding. | Check battery and charging system, inspect gate for friction. |
8. Specifications
| Feature | Detail |
|---|---|
| Manufacturer | Apollo |
| Part Number | Apollo 1600 double |
| Gate Capacity | Up to 16 feet length, 600 pounds per gate leaf |
| Open/Close Cycle Time | Approximately 15 seconds per direction |
| Power Options | AC Trickle Charger or Solar Panels (5 Watt, 12 Volt included) |
| Safety Compliance | UL325-2016 (requires monitored safety photo cell) |
| ASIN | B01M5B6J56 |
| Date First Available | October 13, 2016 |
9. Warranty and Support
Specific warranty information for the Apollo 1600 Double Residential Swing Automatic Gate Opener is not provided in the available product data. Please refer to your purchase documentation or contact the retailer/manufacturer directly for warranty details and technical support.
No official product videos were found in the provided data. For visual guides or further assistance, please check the manufacturer's official website or contact their customer support.