6 Sigma Nitrous Oxide & Boost Bottle Kit User Manual

1. Introduction

This manual provides comprehensive instructions for the installation, operation, and maintenance of your 6 Sigma Nitrous Oxide (NOS) and Boost Bottle Kit. This kit is designed for Loncin Bike, Scooter, and ATV engines ranging from 50cc to 150cc. Please read this manual thoroughly before installation and use to ensure proper function and safety.

The 6 Sigma Nitrous Oxide system offers a significant horsepower boost to your engine, providing enhanced performance. The Boost Bottle component is specifically designed for 2-stroke engines to improve low-end torque and acceleration.

2. Safety Information

WARNING: Nitrous oxide systems can be dangerous if not installed or used correctly. Improper use may result in serious injury, engine damage, or property damage. Always wear appropriate safety gear, including eye protection, during installation and handling.

• Ensure all connections are secure and leak-free.
• Do not expose nitrous oxide bottles to direct sunlight or temperatures exceeding 120°F (49°C).
• Never inhale nitrous oxide. It is a chemical asphyxiant and can cause serious health risks.
• Always operate the system in a well-ventilated area.
• Check local laws and regulations regarding the use of nitrous oxide systems on vehicles.
• This kit is intended for off-road or competition use only, where permitted.

Legal Disclaimer: Please check your local laws before purchasing and using this product.

3. Kit Components

Before beginning installation, verify that all components listed below are present in your kit:

• NOS GO Button Dispenser
• (5) 16 Gram Nitrous Bottles
• UV Resistant Zip Ties
• 5 ft of 3/16 Clear Poly NOS Hose
• Velcro Strap for easy NOS charger replacement
• 3/16" Nozzle & Tee poly fittings for Nitrous and Boost Bottle Install
• Re-purposed 20cc Boost Bottles (Note: These are used 16 gram nitrous chargers, re-purposed. Bottles are plain silver, ready to be painted.)
• 2 Ft of 3/16 Clear Poly Boost Bottle Hose

Figure 3.1: All components included in the 6 Sigma Nitrous Oxide and Boost Bottle Kit. This includes the NOS dispenser, nitrous bottles, hoses, fittings, zip ties, and boost bottles.

4. Setup and Installation

4.1. Nitrous System Installation (4-Stroke & 2-Stroke Engines)

1. Mount the NOS Dispenser: Secure the NOS GO Button Dispenser to a convenient location on your handlebar or frame using the provided Velcro strap or zip ties. Ensure it is easily accessible for activation.
   

   Figure 4.1: Example of NOS dispenser mounting on a handlebar.

2. Connect NOS Hose: Attach one end of the 5 ft clear poly NOS hose to the dispenser. Route the hose neatly and securely to the engine's intake system.
3. Install Nozzle & Tee Fitting: Identify a suitable location on the intake manifold or airbox for the 3/16" nozzle. Drill a small pilot hole, then carefully install the nozzle and tee fitting. Ensure a tight, leak-free seal.
4. Connect to Intake: Connect the other end of the NOS hose to the installed nozzle/tee fitting. Use zip ties to secure the hose away from hot or moving parts.
5. Insert Nitrous Bottle: Screw a 16-gram nitrous bottle into the dispenser. Do not overtighten.

4.2. Boost Bottle Installation (2-Stroke Engines ONLY)

The boost bottle system is only compatible with 2-stroke engines. Do not attempt to install on 4-stroke engines.

1. Mount Boost Bottle: Secure the re-purposed 20cc boost bottle to the frame or another suitable location using zip ties.
2. Connect Boost Bottle Hose: Attach one end of the 2 ft clear poly boost bottle hose to the boost bottle.
3. Connect to Intake Manifold: Connect the other end of the boost bottle hose to the tee fitting installed in the intake manifold (if shared with NOS) or to a separate vacuum port on the intake manifold. Ensure all connections are secure.

Engine Tuning: For optimum performance, engine tuning may be required after installation. This includes carburetor adjustments (jetting) for 2-stroke and 4-stroke engines. Consult a qualified mechanic if you are unsure about tuning procedures.

5. Operating Instructions

5.1. Nitrous System Operation

1. Ensure the nitrous bottle is securely installed in the dispenser.
2. When ready to activate, press the "GO" button on the dispenser. Nitrous oxide will be injected into the engine's intake.
3. Release the button to stop the flow of nitrous oxide.
4. Each 16-gram bottle provides a limited duration of boost. Replace bottles as needed.
5. It is recommended to use nitrous oxide at wide-open throttle for maximum effect and to minimize potential engine stress.

5.2. Boost Bottle System Operation (2-Stroke Engines ONLY)

The boost bottle system operates passively by storing and releasing fuel/air mixture pulses from the intake manifold, improving low-end throttle response and torque. No user interaction is required during operation.

6. Maintenance

• Nitrous Bottle Replacement: When a nitrous bottle is depleted, unscrew it from the dispenser and replace it with a new 16-gram bottle. Dispose of empty bottles responsibly.
• Hose and Fitting Inspection: Regularly inspect all hoses and fittings for cracks, leaks, or damage. Replace any compromised components immediately.
• System Cleaning: Keep the dispenser and boost bottle clean and free of debris.
• Storage: When not in use for extended periods, remove nitrous bottles from the dispenser and store them in a cool, dry place away from direct sunlight.

7. Troubleshooting

8. Specifications

• Product Name: Nitrous Oxide & Boost Bottle Kit
• Brand: 6 Sigma
• Model Number: 6SIG3467
• Nitrous Bottle Capacity: 16 grams (each)
• Boost Bottle Capacity: 20cc (re-purposed)
• NOS Hose Length: 5 ft
• Boost Bottle Hose Length: 2 ft
• Compatibility: Loncin Bike, Scooter, ATV 50cc, 100cc, 125cc, 150cc engines. Boost bottle for 2-stroke engines only.

9. Support

For assistance with installation, troubleshooting, or any questions regarding your 6 Sigma Nitrous Oxide & Boost Bottle Kit, please contact 6 Sigma customer support. We also offer instructions in various languages upon request.

Refer to the seller's contact information or the original purchase platform for specific support channels.

10. Warranty Information

Specific warranty details for the 6 Sigma Nitrous Oxide & Boost Bottle Kit are typically provided at the point of purchase or within the product packaging. Please retain your proof of purchase for any warranty claims.

Generally, products are covered against manufacturing defects for a limited period. Damage resulting from improper installation, misuse, neglect, or unauthorized modifications is not covered under warranty.

For detailed warranty terms and conditions, please consult the official 6 Sigma website or contact their customer support.