ersa i-CON NANO Electronically Temperature-Controlled Soldering Station User Manual

1. Introduction

This manual provides comprehensive instructions for the safe and efficient use of your ersa i-CON NANO Electronically Temperature-Controlled Soldering Station. Please read this manual thoroughly before operating the device to ensure proper function and to prevent damage or injury.

The ersa i-CON NANO is an 80W, 115V soldering station designed for precise temperature control, featuring a micro heating element and an antistatic design. It is suitable for a wide range of soldering applications.

2. Safety Information

WARNING: High temperatures and electrical hazards are present during operation. Failure to follow safety instructions may result in injury or damage to the equipment.

• Always operate the soldering station in a well-ventilated area to avoid inhaling solder fumes.
• Wear appropriate personal protective equipment, including safety glasses, to protect against splashes of molten solder.
• Do not touch the soldering tip or heating element when the station is powered on or cooling down, as temperatures can reach up to 450°C (842°F).
• Ensure the power cord is undamaged and properly connected to a grounded outlet.
• Never leave the soldering station unattended when powered on. Always place the soldering iron in its designated safety rest when not in use.
• Keep flammable materials away from the soldering area.
• Disconnect the power supply before performing any maintenance or changing soldering tips.
• This device is not intended for use by persons with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

3. Package Contents

Verify that all components are present in your package:

• ersa i-CON NANO Soldering Station
• Soldering Iron (i-Tool)
• Soldering Iron Holder with Dry Cleaner
• Power Cord
• Instruction Manual (this document)

4. Setup

1. Unpacking: Carefully remove all components from the packaging. Retain packaging for future transport or storage.
2. Placement: Place the soldering station on a stable, heat-resistant, and antistatic surface. Ensure adequate ventilation around the unit.
3. Connect Soldering Iron: Connect the soldering iron's cable to the designated port on the soldering station. Ensure the connection is secure.
4. Position Iron Holder: Place the soldering iron holder in a convenient and safe location near the station. The holder is designed to safely store the hot iron when not in use and includes a dry cleaner for tip maintenance.
5. Power Connection: Connect the power cord to the soldering station and then plug it into a grounded 115V AC power outlet.

Figure 4.1: The ersa i-CON NANO Soldering Station, including the control unit, soldering iron, and iron holder with dry cleaner.

5. Operating Instructions

5.1 Powering On and Temperature Setting

1. Power On: Press the power button on the front of the station. The digital display will illuminate.
2. Set Temperature: Use the up/down arrow buttons on the control unit to adjust the desired soldering temperature. The i-CON NANO features precise electronic temperature control. The display shows the set temperature and the actual tip temperature.
3. Heating: The soldering iron will rapidly heat up to the set temperature. The 80W micro heating element ensures quick heat-up times and stable temperature maintenance.

Figure 5.1: The digital display indicating the set temperature and the current tip temperature during operation.

5.2 Soldering Iron and Tips

The i-CON NANO utilizes a lightweight soldering iron (i-Tool) with replaceable tips (series 102). The flexible cord and ergonomic design enhance user comfort and control.

Figure 5.2: Close-up view of the soldering iron tip, showing its precise design for various applications.

Figure 5.3: Internal diagram illustrating the micro heating element's position for efficient heat transfer to the soldering tip.

Figure 5.4: A selection of compatible soldering tips (series 102) available for the i-CON NANO, offering versatility for different soldering tasks.

5.3 Automatic Standby and Shut-off

The i-CON NANO features an automatic standby function and non-operative mode to conserve energy and prolong tip life. If the iron is left in its holder for a user-defined period, the temperature will automatically reduce to a standby level. After a further period of inactivity, the unit will enter a shut-down mode.

• To reactivate from standby, simply pick up the soldering iron.
• To reactivate from shut-down, press any button or pick up the iron.

5.4 Soldering Process

1. Prepare Workpiece: Ensure the components and PCB pads are clean and free of oxidation.
2. Tin the Tip: Before first use and periodically during use, apply a small amount of solder to the tip to "tin" it. This improves heat transfer and prevents oxidation.
3. Apply Heat: Place the hot soldering tip in contact with both the component lead and the PCB pad simultaneously.
4. Apply Solder: After a second or two, touch the solder wire to the junction of the tip, lead, and pad. Allow the solder to flow smoothly to form a shiny, concave joint. Do not apply solder directly to the iron tip.
5. Remove Solder and Iron: Remove the solder wire first, then remove the soldering iron. Allow the joint to cool undisturbed.

Figure 5.5: Illustrates the proper technique for soldering a surface-mount component onto a printed circuit board.

6. Maintenance

6.1 Soldering Tip Care

• Cleaning: Regularly clean the soldering tip using the dry cleaner (brass wool) provided in the iron holder. This removes excess solder and oxidation. Avoid abrasive materials or excessive scraping, which can damage the tip plating.
• Tinning: Always re-tin the tip with a small amount of fresh solder after cleaning and before placing it back in the holder, especially when finishing a soldering session. This protects the tip from oxidation.
• Tip Replacement: To replace a tip, ensure the station is powered off and the iron has cooled sufficiently. Unscrew the retaining collar, carefully pull out the old tip, insert the new tip, and secure the collar. Use only ersa series 102 tips.

6.2 Station and Holder Cleaning

• Disconnect the power cord before cleaning.
• Wipe the control unit and iron holder with a damp cloth. Do not use harsh chemicals or solvents.
• Periodically empty and clean the dry cleaner's receptacle in the iron holder.

7. Troubleshooting

8. Specifications

9. Warranty and Support

For warranty information and technical support, please refer to the official ersa website or contact your authorized ersa dealer. Keep your purchase receipt as proof of purchase.

You can find more information and contact details on the ersa Brand Store.