APS G66516J Billet Grille Insert Instruction Manual

1. Introduction

This instruction manual provides detailed guidance for the installation, maintenance, and general information regarding your new APS G66516J Billet Grille Insert. Please read this manual thoroughly before proceeding with installation to ensure proper fitment and longevity of the product.

2. Product Overview

The APS G66516J is a 1-piece 8x6 horizontal billet grille insert designed to enhance the front appearance of compatible vehicles. It is constructed from premium stainless steel with a black powder-coated surface for durability and resistance to oxidation. This grille insert is designed to be installed over the existing Original Equipment (OE) grille shell.

Figure 2.1: Front view of the APS G66516J Billet Grille Insert.

Figure 2.2: Rear view of the grille insert, showing the mounting points.

3. Compatibility

This grille insert is specifically designed for the following vehicle models:

• GMC Sierra 2500 HD (2007-2010) with Logo Show
• GMC Sierra 3500 HD (2007-2010) with Logo Show

Note: This product is a grille insert only. The vehicle's original logo or emblem, frame, or shell are not included and must be retained from the existing grille.

4. Installation Instructions

The APS G66516J grille insert features a bolt-over/overlay/bolt-on installation method, which means drilling is generally not required. The OE grille shell remains on the vehicle after installation.

4.1. Required Tools (Not Included)

• Basic hand tools (e.g., wrenches, screwdrivers)
• Protective eyewear
• Gloves

4.2. Installation Steps

1. Preparation: Ensure the vehicle is parked on a level surface and the engine is off. Clean the area around the existing grille to remove any dirt or debris.
2. Positioning: Carefully position the new APS billet grille insert over the existing OE grille shell. Ensure it aligns correctly with the contours of the vehicle's front end.
3. Securing the Grille: Use the provided hardware to secure the grille insert to the OE grille shell. The hardware typically involves clips or bolts that attach to the existing structure. Tighten all fasteners securely, but do not overtighten to avoid damage.
4. Final Check: After installation, gently tug on the grille insert to ensure it is firmly attached and does not wobble. Verify that all mounting points are secure.

Figure 4.1: Example of the grille insert installed on a compatible GMC Sierra.

Figure 4.2: Detail of the seamless riveting construction, contributing to a solid appearance and reduced noise.

5. Maintenance

To maintain the appearance and integrity of your APS billet grille insert, follow these guidelines:

• Regular Cleaning: Wash the grille insert regularly with mild automotive soap and water. Avoid abrasive cleaners or harsh chemicals that could damage the powder-coated finish.
• Soft Cloth: Use a soft cloth or sponge for cleaning to prevent scratches. Rinse thoroughly with clean water.
• Inspection: Periodically inspect the grille for any loose fasteners or signs of wear. Tighten any loose connections as needed.

Figure 5.1: Regular cleaning with water helps maintain the grille's appearance.

6. Troubleshooting

• Loose Fitment: If the grille insert feels loose after installation, re-check all mounting points and ensure fasteners are tightened appropriately. Avoid overtightening.
• Whistle Noise: The design of this grille aims to minimize whistle noise through seamless riveting. If unusual noises occur, inspect the installation points for any gaps or loose connections that might be causing air turbulence.
• Mounting Hardware Concerns: Some users have noted that the provided mounting hardware (e.g., thin stamped tin threaded retainers) may be prone to rust or deterioration over time. Consider replacing these with standard stainless steel nuts and bolts for enhanced longevity, especially in corrosive environments.

7. Specifications

8. Warranty and Support

APS is committed to customer satisfaction. If you encounter any quality issues with your grille insert, please contact APS customer support. They are available to assist with professional and sincere service.

For support, please refer to the contact information provided at the point of purchase or on the official APS website.