RYOBI 1.2 Amp Corded 16 in. Scroll Saw Instruction Manual

1. Important Safety Information

Always observe basic safety precautions when using this scroll saw to reduce the risk of fire, electric shock, and personal injury. Read all instructions carefully before operation.

• Eye Protection: Always wear ANSI Z87.1 compliant eye protection with side shields.
• Work Area: Keep your work area clean and well-lit. Cluttered or dark areas invite accidents.
• Electrical Safety: Do not expose power tools to rain or wet conditions. Avoid body contact with grounded surfaces.
• Personal Safety: Stay alert, watch what you are doing, and use common sense. Do not operate while tired or under the influence of drugs or alcohol.
• Secure Workpiece: Always secure the workpiece firmly before cutting.
• Blade Guard: Ensure all guards are in place and functioning correctly before operation.
• Unplug When Not in Use: Disconnect the saw from the power source before making adjustments, changing accessories, or storing.

2. Setup and Assembly

Before operating your RYOBI 16 in. Scroll Saw, ensure it is properly set up and all components are securely installed.

2.1 Unpacking and Contents

Carefully remove the scroll saw and all accessories from the packaging. Verify that all included components are present:

• RYOBI 16 in. Scroll Saw unit
• One (1) 18 TPI blade
• Hex wrench
• Switch key

Figure 1: Overview of the RYOBI 16 in. Scroll Saw. This image displays the complete scroll saw unit, highlighting its main components including the table, blade assembly, and motor housing.

2.2 Blade Installation

This scroll saw features tool-free blade changes, accommodating both plain and pin-end blades.

1. Ensure the saw is unplugged from the power source.
2. Locate the blade tensioning/release mechanism, typically at the top arm of the saw.
3. Release the blade tension.
4. Carefully insert the new blade, ensuring the teeth are pointing downwards towards the table.
5. Secure the blade in both the upper and lower blade clamps.
6. Re-apply blade tension until the blade is taut but not overly stressed.

Figure 2: Close-up view of the scroll saw blade and the hold-down foot. This image illustrates the blade's position and the mechanism that secures the workpiece during cutting.

Figure 3: Detailed view of the blade tensioning and release mechanism. This shows how to adjust or change the blade on the scroll saw.

2.3 Table Tilt Adjustment

The cast aluminum table can tilt from 0-45 degrees for angled cuts.

1. Loosen the table locking knob located beneath the table.
2. Adjust the table to the desired angle using the angle scale.
3. Tighten the table locking knob securely before operation.

Figure 4: Close-up of the table tilt mechanism with angle markings. This image demonstrates how to set the table to a specific angle for bevel cuts.

2.4 Dust Blower Setup

The integrated dust blower helps keep the cutting line clear of debris for improved visibility.

• Ensure the dust blower nozzle is positioned correctly to direct air towards the cutting line.
• For optimal dust collection, connect a shop vacuum to the dust port located on the side of the saw.

3. Operating Instructions

Familiarize yourself with the controls and proper operating procedures before making any cuts.

3.1 Powering On/Off and Speed Control

The scroll saw is equipped with an ON/OFF switch and a variable speed control dial.

1. Plug the saw into a standard 120V AC outlet.
2. Insert the switch key into the power switch.
3. Press the ON switch to start the saw.
4. Adjust the cutting speed using the variable speed control dial to match the material and desired cut.
5. To turn off, press the OFF switch. For safety, remove the switch key when not in use.

Figure 5: Close-up of the power switch and variable speed control dial. This image shows the controls for starting, stopping, and adjusting the saw's speed.

3.2 Cutting Techniques

The 16-inch throat depth allows for maximum cutting capacity, ideal for intricate designs in wood.

• Straight Cuts: Guide the workpiece steadily along the cutting line.
• Curved Cuts: Slowly rotate the workpiece as you feed it into the blade, allowing the blade to follow the curve.
• Internal Cuts: Drill a pilot hole in the workpiece, then thread the blade through the hole before securing it in the clamps.
• Material: This saw is optimized for wood. Ensure the material is properly supported and secured.

Figure 6: A user operating the RYOBI scroll saw to cut a piece of wood. This demonstrates the saw in action, highlighting proper hand placement and workpiece handling.

4. Maintenance

Regular maintenance ensures optimal performance and extends the life of your scroll saw.

• Cleaning: After each use, unplug the saw and use a brush or compressed air to remove sawdust and debris from the table, blade area, and motor vents. The integrated dust blower helps keep the cut-line clear during operation, but manual cleaning is still necessary.
• Blade Replacement: Replace dull or damaged blades promptly. Refer to Section 2.2 for tool-free blade change instructions.
• Lubrication: Periodically apply a small amount of light machine oil to moving parts as indicated in the detailed product manual (not provided here).
• Inspection: Regularly inspect the power cord for damage, and check all fasteners for tightness.

5. Troubleshooting

This section addresses common issues you might encounter with your scroll saw.

5.1 Saw Does Not Start

• Check if the power cord is securely plugged into a live outlet.
• Ensure the switch key is fully inserted into the power switch.
• Verify that the circuit breaker has not tripped.

5.2 Blade Breaks Frequently

• Check blade tension; it might be too tight or too loose.
• Ensure the correct blade type is used for the material being cut.
• Avoid forcing the workpiece into the blade; let the blade cut at its own pace.

5.3 Excessive Vibration

• Ensure the saw is placed on a stable, level surface.
• Check that all mounting bolts (if applicable) are tight.
• Inspect the blade for damage or improper installation.

6. Specifications

7. Warranty Information

The RYOBI 1.2 Amp Corded 16 in. Scroll Saw (Model SC165VS) comes with a 3-Year Warranty. Please retain your proof of purchase for warranty claims. For full warranty terms and conditions, refer to the documentation included with your product or visit the official RYOBI website.

8. Customer Support

For technical assistance, replacement parts, or further inquiries regarding your RYOBI scroll saw, please contact RYOBI customer service. Contact information can typically be found on the product packaging or the official RYOBI website.