Kemper KE2019 Multifunction Gas Soldering Torch User Manual

1. Introduction and Overview

Thank you for choosing the Kemper KE2019 Multifunction Gas Soldering Torch. This device is designed for various applications, including brazing copper and tin, and general domestic use. Its ergonomic design, piezo ignition, and efficient gas consumption make it a reliable tool for your projects.

Key features include:

• Easy Ignition: Equipped with a piezo ignition system for convenient, external ignition-free startup.
• Versatile Brazing: Ideal for brazing copper and tin, suitable for various household soldering tasks.
• Low Gas Consumption: Ensures extended operating time, making it an energy-efficient choice.
• Lightweight Design: Weighing approximately 800g, it is easy to handle for prolonged use without excessive fatigue.

2. Safety Information

WARNING: Read all safety warnings and instructions before using this product. Failure to follow the warnings and instructions may result in electric shock, fire, and/or serious injury.

• Always use the torch in a well-ventilated area.
• Keep away from flammable materials, liquids, and gases.
• Do not point the torch at yourself, other people, or animals.
• Ensure the gas cartridge is securely installed before use.
• Never leave an operating torch unattended.
• Allow the torch to cool completely before storing.
• Store gas cartridges in a cool, dry place, away from direct sunlight and heat sources.
• Keep out of reach of children.

3. Product Components

The Kemper KE2019 torch consists of several key parts designed for ease of use and safety.

Image 1: The Kemper KE2019 Gas Soldering Torch, highlighting its piercable cartridge compatibility, durable ABS casing, and integrated piezo ignition system. The image shows the blue gas canister base, the black and blue ergonomic handle, and the brass nozzle.

• Nozzle: The component from which the flame emerges.
• Ignition Button: Activates the piezo ignition to light the flame.
• Flame Adjustment Knob: Controls the intensity of the gas flow and flame size.
• Ergonomic Handle: Provides a comfortable and secure grip during operation.
• ABS Casing: Durable plastic housing for the gas cartridge.
• Cartridge Compartment: Houses the piercable gas cartridge.

4. Setup

Follow these steps to safely set up your Kemper KE2019 gas soldering torch:

1. Prepare the Work Area: Ensure your work area is well-ventilated, free from flammable materials, and has adequate lighting.
2. Insert Gas Cartridge:
   • Ensure the flame adjustment knob is in the 'OFF' position.
   • Unscrew the base of the torch to access the cartridge compartment.
   • Carefully insert a new 190g piercable gas cartridge into the compartment. The torch is designed with an anti-cartridge release mechanism for safety.
   • Screw the base back on firmly until the cartridge is pierced and sealed. You may hear a slight hiss as the cartridge is pierced; this is normal. Ensure there are no gas leaks.
3. Check for Leaks: After installing the cartridge, apply a small amount of soapy water to the connection points. If bubbles appear, there is a leak. Tighten the connection or replace the cartridge if necessary. Do not use the torch if a leak is detected.

5. Operating Instructions

Once the gas cartridge is installed and checked for leaks, you can begin operating your torch.

Image 2: The Kemper KE2019 Gas Soldering Torch actively producing a stable blue flame, demonstrating its operational state. The flame is visible against a dark background, highlighting its intensity.

1. Ignition:
   • Slowly turn the flame adjustment knob counter-clockwise to allow a small amount of gas to flow.
   • Press the piezo ignition button firmly. You should hear a click and see the flame ignite.
   • If the torch does not ignite on the first attempt, release the button, wait a few seconds, and try again.
2. Adjusting the Flame:
   • Turn the flame adjustment knob clockwise to decrease the flame size and intensity.
   • Turn the flame adjustment knob counter-clockwise to increase the flame size and intensity.
   • Always adjust the flame to the appropriate size for your task.
3. Extinguishing the Flame:
   • Turn the flame adjustment knob fully clockwise until the flame extinguishes and the gas flow stops completely.
   • Ensure the knob is in the 'OFF' position before setting the torch down or storing it.
4. After Use: Allow the torch to cool down completely before handling or storing. The nozzle and surrounding areas will be extremely hot.

6. Maintenance

Proper maintenance ensures the longevity and safe operation of your Kemper KE2019 torch.

• Cleaning: After the torch has cooled, wipe the exterior with a damp cloth to remove any dirt or residue. Do not use abrasive cleaners or solvents.
• Nozzle Inspection: Periodically check the nozzle for any blockages or damage. Do not attempt to clear blockages with sharp objects.
• Gas Cartridge Replacement: When the gas cartridge is empty, ensure the torch is cool and the flame adjustment knob is in the 'OFF' position. Unscrew the base, remove the empty cartridge, and dispose of it according to local regulations. Insert a new cartridge as described in the 'Setup' section.
• Storage: Store the torch in a cool, dry place, away from direct sunlight, heat sources, and out of reach of children. Ensure no gas cartridge is installed if storing for extended periods.

7. Troubleshooting

If you encounter issues with your Kemper KE2019 torch, refer to the following common problems and solutions:

8. Specifications

9. Warranty and Support

For warranty information or technical support, please refer to the documentation included with your purchase or contact Kemper customer service directly. Keep your proof of purchase for any warranty claims.

For further assistance, please visit the official Kemper website or contact your retailer.