Champion 8000-Watt Dual Fuel Portable Generator Model 100297 Instruction Manual

1. Introduction

This manual provides essential information for the safe and efficient operation and maintenance of your Champion 8000-Watt Dual Fuel Portable Generator. This versatile generator offers the convenience of operating on either gasoline or propane, featuring an electric start for ease of use and Intelligauge technology to monitor power output and maintenance intervals.

2. Safety Information

Always read and understand the entire instruction manual before operating the generator. Failure to follow safety instructions can result in serious injury or death.

2.1 Carbon Monoxide Safety

Generators produce carbon monoxide (CO), an odorless, colorless, and poisonous gas. Operating a generator indoors or in partially enclosed spaces can lead to carbon monoxide poisoning, which can be fatal. Always operate the generator outdoors in a well-ventilated area, far away from windows, doors, and vents.

2.2 General Safety Precautions

• Never operate the generator in rain or wet conditions.
• Ensure the generator is properly grounded.
• Keep children and pets away from the generator.
• Do not touch hot surfaces of the generator.
• Store fuel in approved containers in a well-ventilated area away from ignition sources.
• Always turn off the generator and allow it to cool before refueling.
• Use appropriate personal protective equipment (PPE) when operating or maintaining the generator.

3. Setup

Proper setup is crucial for safe and efficient operation. Follow these steps to prepare your generator for first use.

3.1 Unboxing and Assembly

Carefully remove the generator from its packaging. Inspect for any damage. The generator comes with a wheel kit for easy portability.

Attaching the Wheel Kit

Attach the included wheels and support legs as per the instructions in the owner's manual. This will allow for easier movement of the heavy unit.

3.2 Adding Engine Oil

The generator requires 1.2 quarts of 10W-30 oil, which is included. Locate the oil fill cap/dipstick and add the oil using a funnel. Ensure the oil level is correct before starting.

3.3 Connecting the Battery

For electric start models, connect the included battery following the positive (+) and negative (-) terminal instructions. Ensure connections are secure.

3.4 Moving the Generator Outdoors

Always move the generator to a flat, level, outdoor surface before adding fuel or starting. Ensure it is at least 20 feet (6 meters) away from any buildings or other equipment, and away from open windows or vents.

3.5 Adding Fuel (Gasoline or Propane)

This dual fuel generator can operate on either gasoline or propane.

• Gasoline: Fill the 6.1-gallon fuel tank with fresh, unleaded gasoline. Do not overfill.
• Propane: Connect a 20-pound propane tank (not included) to the generator using the provided 3.3-foot propane hose with a built-in regulator.

3.6 Selecting Fuel Source

Use the patented fuel selector switch on the control panel to choose between gasoline (GAS) or propane (LPG) operation. Ensure the switch is set to the desired fuel source before starting.

4. Operating Instructions

4.1 Starting the Generator

With the fuel source selected and the generator outdoors, use the electric start toggle switch to power up the 459cc Champion engine. For cold weather, Cold Start Technology assists in quick starting.

4.2 Connecting Electrical Equipment

The generator features multiple outlets for various needs:

• One 120V 30A locking outlet (L5-30R)
• One 120/240V 30A locking outlet (L14-30R)
• Four 120V 20A GFCI protected household outlets (5-20R)

Plug in your equipment after the generator has started and is running smoothly. The Volt Guard built-in surge protector helps prevent overloads.

4.3 Monitoring with Intelligauge

The Intelligauge display allows you to easily monitor power output and track maintenance intervals. It shows voltage, hertz, and run-time hours.

4.4 Fuel Consumption and Run Times

• Gasoline: Produces 10,000 starting watts and 8000 running watts. Runs for 8 hours at 50% load with a full 6.1-gallon tank.
• Propane: Produces 9025 starting watts and 7250 running watts. Runs for 5 hours at 50% load with a 20-pound propane tank.

5. Maintenance

Regular maintenance ensures the longevity and reliable performance of your generator.

5.1 Regular Checks

• Oil Level: Check the engine oil level before each use and add 10W-30 oil if needed.
• Air Filter: Inspect the air filter for cleanliness and obstructions. Clean or replace as necessary.
• General Inspection: Periodically check for loose fasteners, fuel leaks, or any signs of wear or damage.

5.2 Fuel Storage

When storing the generator for extended periods, it is recommended to add a fuel stabilizer to the gasoline tank to prevent fuel from going stale or stagnant. For propane, ensure the tank is properly disconnected and stored.

5.3 Air Filter Maintenance

To clean the air filter, remove the air filter cover and foam element. Wash the foam element with liquid detergent and water, then squeeze it dry with a clean cloth. Saturate the filter in clean engine oil, then remove excess oil with an absorbent cloth before reassembling.

6. Troubleshooting

If your generator encounters issues, refer to the detailed troubleshooting section in your owner's manual. Common issues may include:

• Engine not starting: Check fuel level, fuel selector switch position, oil level, and battery connections.
• No power output: Check circuit breakers on the control panel.
• Fuel leaks: If fuel leaks are found around the carburetor after storage, it may need to be disassembled and cleaned or replaced by a qualified technician.

7. Specifications

8. Warranty and Support

Your Champion 8000-Watt Dual Fuel Portable Generator comes with a 3-year limited warranty. Champion Power Equipment also provides FREE lifetime technical support from dedicated experts.

For further assistance, please visit the Champion Power Equipment Store or contact their technical support.