Deutsch DTM 8-pin Connector Kit Instruction Manual

Introduction

Deutsch electrical connectors are engineered to endure the demanding environmental conditions prevalent in industrial applications that require high performance. Adherence to proper procedures, use of correct components, and appropriate tooling are essential for optimal functionality. This manual provides detailed instructions for the assembly and disassembly of the Deutsch DTM 8-pin connector kit with 20 gauge solid terminals.

Product Overview

Key Features

• Accepts contact size 20 (7.5 amps)
• Waterproof connector design
• Integrated latch for secure mating
• Wedgelocks ensure precise contact alignment and retention
• Rectangular, thermoplastic housing for durability

Kit Components

This image displays the complete Deutsch DTM 8-pin Connector Kit, featuring the gray male and female connector housings, orange and green wedgelocks, and the individual solid pin and socket terminals.

Performance Characteristics

An infographic illustrating the robust performance characteristics of Deutsch DTM connectors. It highlights operational temperature range (-55°C to +125°C), resistance to 3D vibration (20G's at 10-2000Hz), ability to withstand immersion under 3ft of water, no defects after 100 cycles of connect/disconnect, current leakage less than 2mA at 1500VAC, resistance to 3D physical shocks at 50G's, and resistance to most industrial fluids.

Assembly and Disassembly Instructions

Contact Crimping, Assembly, and Disassembly Overview

This video provides a detailed guide on assembling DT connectors with solid contacts, covering wire stripping, contact crimping, contact insertion into the connector housing, and wedgelock installation. It also demonstrates the disassembly process.

General DT Connector Assembly Guide

This video demonstrates the general crimping, assembly, and disassembly process for Deutsch DT series connectors, including contact crimping, contact insertion, wedgelock installation, and connector mating/unmating. While the product shown may vary, the principles apply to the DTM series.

Crimping Tool Usage for Deutsch Connectors

This video illustrates the proper use of a crimping tool for Deutsch connectors, focusing on achieving a secure and reliable crimp for size 16 stamped contacts. Proper crimping is crucial for connector performance.

Operating Instructions

Once assembled, ensure the male and female connectors are fully mated until an audible click is heard, indicating the integrated latch is engaged. Verify that the wedgelocks are securely in place to prevent contact dislodgement. The connector is designed for reliable electrical connection in harsh environments when properly assembled.

Maintenance

Regularly inspect connectors for any signs of damage, corrosion, or loose connections. Ensure the sealing components (e.g., grommets, seals) are intact to maintain the waterproof integrity. If any damage is observed, replace the affected components or the entire connector kit as necessary. Avoid using harsh chemicals for cleaning; a mild detergent and water are sufficient.

Troubleshooting

• Connection Issues: If the connector does not mate securely, check for obstructions in the housing or bent/damaged contacts. Ensure wedgelocks are correctly aligned.
• Intermittent Electrical Connection: This may indicate improper crimping, damaged wires, or corroded contacts. Disassemble, inspect contacts and crimps, and reassemble or replace as needed.
• Water Ingress: Verify that all seals and wedgelocks are properly installed and undamaged. Ensure the connector halves are fully mated.

Technical Specifications

Warranty and Support

For specific warranty information or technical support regarding your Deutsch DTM 8-pin Connector Kit, please refer to the product packaging or contact Deutsch customer service directly. Keep your purchase receipt for any warranty claims.