Introduction
The Zippo Butane Double Flame Insert is designed to enhance your Zippo lighter experience. This insert provides a clean, odorless double torch flame, offering a reliable heat source. It is engineered to fit seamlessly into any regular Zippo lighter case, excluding Slim or 1935 Replica cases. For optimal performance, use Zippo butane fuel.

Image: Zippo Butane Double Flame Insert, shown outside a lighter case.
Important Safety Information
- Caution: Please do not touch the flame.
- Keep out of reach of children.
- Do not expose to temperatures above 120°F (49°C).
- Do not puncture or incinerate.
- Ensure the flame is extinguished before closing the lighter case.
Setup and Refilling Instructions
The Zippo Butane Double Flame Insert is shipped unfilled. Follow these steps to install and refill your insert:
- Remove Insert: Carefully remove the butane insert from its packaging or existing lighter case. When removing, place your index finger and thumb on either side of the insert, below the chimney.
- Prepare for Refill: Flip the insert upside-down. The filling valve is located at the bottom right side of the insert.
- Refill with Butane: Place the butane fuel nozzle into the filling valve. Fill for approximately 6 seconds. Use only Zippo butane fuel for optimal performance.
- Insert into Case: Once refilled, carefully slide the butane insert into your regular Zippo lighter case. Ensure it fits snugly.

Image: Visual guide for refilling the Zippo Butane Lighter Insert and adjusting the flame.
Operating Instructions
- Ignition: Open the lighter case. Press the ignition button to deploy the double blue flames.
- Flame Adjustment: An adjustable flame dial is located on the end of the insert. To adjust the flame height, flip the butane insert upside down. Use a paper clip or a small screwdriver (like a dime) to twist the screw left or right. The positive (+) sign indicates a larger flame, and the negative (-) sign indicates a smaller flame.
- Extinguishing: Release the ignition button to extinguish the flame. Close the lighter case.

Image: A hand holding a Zippo lighter with the double blue butane flames ignited.
Maintenance
- Cleaning: Avoid direct contact with water. If necessary, wipe clean only with a damp cloth.
- Fuel: For optimum performance, always fill with Zippo butane fuel.
- Storage: Store in a cool, dry place away from direct sunlight.
Troubleshooting
If you encounter issues with your Zippo Butane Double Flame Insert, consider the following:
- No Flame/Weak Flame:
- Check butane fuel level and refill if necessary.
- Ensure the flame adjustment dial is not set too low. Adjust as per "Operating Instructions."
- Inconsistent Ignition:
- Ensure the ignition mechanism is clean and free of debris.
- Verify that the insert is properly seated in the Zippo case.
- For further assistance, please contact Zippo customer support.
Specifications
| Product Dimensions | 2.05 x 1.42 x 0.43 inches |
| Weight | 1.76 ounces |
| Model Number | 2006813 |
| Fuel Type | Butane |
| Flame Type | Double Torch |
| Fuel Capacity | 0.9g (up to 60 5-second lights per fill) |
| Max Flame Temperature | 1,260°C |
| Compatibility | Fits all regular Zippo lighter cases (excluding Slim or 1935 Replica cases) |
Warranty and Support
Zippo Butane Lighter Inserts are backed by a 2-year warranty and a 30-day money-back guarantee. Zippo products are known for their durability and reliability.
If you have any questions or are not satisfied with your product, please contact Zippo customer service or visit their website: www.zippo.de.
Always treat Zippo products with care and love.





