1. Introduction
This manual provides essential information for the proper installation, operation, and maintenance of the Hager FL991A Modular Equipment Kit. This kit is designed as a modular accessory for Hager OrionPlus FL209B and FL110A electrical distribution boxes.
Please read this manual thoroughly before proceeding with installation or use to ensure safety and optimal performance.
2. Product Overview
The Hager FL991A is a modular accessory kit specifically designed to enhance the functionality of OrionPlus FL209B and FL110A electrical enclosures. It includes components for creating a structured internal layout with sliding rails for equipment mounting.
2.1 Key Features
- Modular design for flexible configuration.
- Includes sliding rails for easy equipment attachment.
- Compatible with Hager OrionPlus FL209B and FL110A boxes.
- Designed for 3 rows of equipment within the box.
2.2 Package Contents
The FL991A kit typically includes the following components:
- Modular equipment frames (4 sections visible in image)
- Sliding DIN rails (4 sections visible in image)
- Mounting brackets and fasteners (various small metal brackets and screws/nuts visible in image)
3. Safety Information
Always observe the following safety precautions during installation and handling:
- Electrical Safety: Ensure all power to the electrical enclosure is disconnected before beginning any installation work. Only qualified personnel should perform electrical installations.
- Personal Protective Equipment (PPE): Wear appropriate PPE, such as safety gloves and eye protection, during installation.
- Proper Tools: Use only insulated and appropriate tools for electrical work.
- Component Integrity: Inspect all components for damage before installation. Do not install damaged parts.
- Manufacturer Guidelines: Adhere to all local electrical codes and manufacturer guidelines for the OrionPlus boxes.
4. Setup and Installation
This section outlines the steps for installing the FL991A Modular Equipment Kit into compatible Hager OrionPlus FL209B or FL110A boxes.
4.1 Pre-installation Checklist
- Verify that the OrionPlus box (FL209B or FL110A) is securely mounted and de-energized.
- Unpack the FL991A kit and identify all components as per Section 2.2.
- Ensure you have the necessary tools: screwdriver set, measuring tape, level.
4.2 Installation Steps
- Prepare the Box: Open the OrionPlus box and remove any existing internal structures if necessary, following the box's specific instructions.
- Assemble Modular Frames: The FL991A kit consists of modular frames designed to fit into the box. These frames typically interlock or attach to vertical supports within the OrionPlus box. Refer to the specific instructions provided with your OrionPlus box for internal mounting points.
- Install Sliding Rails: The kit includes sliding rails (DIN rails) that are integrated into or attach to the modular frames. Ensure these rails are securely fastened and can slide smoothly. These rails are designed to accommodate standard electrical components.
- Secure Components: Use the provided mounting brackets and fasteners to secure the modular frames and rails within the OrionPlus box. Ensure all connections are tight and stable.
- Verify Alignment: Check that the installed modular frames and rails are level and properly aligned to allow for easy installation of electrical equipment.
5. Operating Instructions
The FL991A kit itself does not have operational functions. Its purpose is to provide a structured mounting system for electrical components within the OrionPlus enclosure. Operation pertains to the electrical devices mounted on the rails.
Once the FL991A kit is installed, you can proceed to mount your desired electrical equipment (e.g., circuit breakers, relays, terminal blocks) onto the sliding DIN rails. Ensure that all equipment is installed according to its respective manufacturer's instructions and relevant electrical codes.
6. Maintenance
The Hager FL991A Modular Equipment Kit requires minimal maintenance. Regular inspections are recommended to ensure continued functionality and safety.
6.1 Inspection Schedule
- Annually: Inspect the modular frames and sliding rails for any signs of wear, damage, or corrosion.
- Periodically: Check all mounting screws and fasteners for tightness. Re-tighten if necessary.
- After Modifications: If any electrical components are added, removed, or rearranged, re-inspect the stability of the FL991A kit.
6.2 Cleaning
Clean the surfaces of the kit components with a dry, lint-free cloth. Avoid using abrasive cleaners or solvents that could damage the material or finish.
7. Troubleshooting
This section addresses common issues that may arise during the installation or use of the FL991A kit.
| Problem | Possible Cause | Solution |
|---|---|---|
| Kit components do not fit into the OrionPlus box. | Incorrect OrionPlus box model or improper alignment. | Verify that your box is either an FL209B or FL110A. Re-check alignment and ensure no obstructions. |
| Sliding rails are stiff or do not move smoothly. | Debris in the rail mechanism or misaligned installation. | Clean the rails and check for any foreign objects. Ensure the frames are installed level and square. |
| Components feel loose after installation. | Fasteners not tightened sufficiently. | Re-tighten all screws and fasteners securing the modular frames and rails. |
If you encounter issues not listed here, or if the problem persists, contact Hager customer support or a qualified electrician.
8. Specifications
- Model: FL991A
- Compatibility: Hager OrionPlus FL209B and FL110A Boxes
- Number of Rows Supported: 3
- Height of Installed Product: 500 mm
- Width of Installed Product: 300 mm
- Color: RAL 7035 (Light Grey)
- Product Dimensions (approx.): 10 x 30 x 50 cm (Depth x Width x Height)
- Item Weight: 400 g
- Manufacturer: Hager
9. Warranty and Support
For information regarding product warranty, technical support, or spare parts, please refer to the official Hager website or contact your local Hager distributor. Keep your purchase receipt as proof of purchase.
Hager Official Website: www.hager.com
