1. Introduction
Thank you for choosing the ABUS 3632 Door Closer TS40 AL. This spring-loaded automatic door closer is designed for flush doors, providing reliable and controlled closing. It features three adjustable closing force levels to suit various door weights and closing requirements. This manual provides essential information for safe installation, operation, and maintenance of your door closer.
2. Safety Information
- Read all instructions carefully before installation and use.
- Ensure all fixing materials are securely fastened to prevent injury or damage.
- Do not attempt to disassemble or modify the door closer. This may void the warranty and pose a safety risk.
- Keep hands and fingers clear of moving parts during operation and adjustment.
- This door closer is intended for a maximum door weight of up to 20 kg. Exceeding this limit may result in improper function or damage.
- Always use appropriate tools for installation.
3. Package Contents
The ABUS 3632 Door Closer TS40 AL package includes:
- 1 x ABUS Door Closer TS40 AL unit
- All necessary fixing materials (screws, etc.)
- Instruction Manual (this document)
4. Product Specifications
| Model Number: | 3632 |
| Material: | Alloy Steel, Aluminium |
| Color: | Silver |
| Exterior Finish: | Silver |
| Product Dimensions (L x W x H): | 13.39" x 3.74" x 1.06" (340mm x 95mm x 27mm) |
| Item Weight: | 0.34 kg |
| Installation Type: | Screw-In |
| Recommended Use: | Commercial, Flush Doors |
| Max. Door Weight: | Up to 20 kg |
| Closing Force Levels: | 3 adjustable levels |
| Compatibility: | DIN right / DIN left doors |
Figure 1: Technical dimensions of the ABUS 3632 Door Closer. The main body is 180mm long, and the arm is 163mm long.
5. Setup and Installation
The ABUS 3632 Door Closer TS40 AL is designed for easy screw-in installation on flush doors. It is compatible with both DIN right and DIN left opening doors.
5.1 Before Installation
- Ensure the door is clean and free from obstructions.
- Verify that the door weight does not exceed 20 kg.
- Gather necessary tools: drill, screwdriver, measuring tape, pencil.
5.2 Installation Steps
- Positioning the Closer: Determine the desired mounting position on the door frame or door leaf. The closer can be mounted on the pull side or push side, depending on the door's opening direction (DIN right/left).
- Marking Drill Holes: Use the door closer as a template to mark the screw hole positions on the door or frame. Ensure the closer is level.
- Drilling Pilot Holes: Drill pilot holes at the marked positions. The size of the drill bit should be slightly smaller than the screws provided.
- Attaching the Closer Body: Securely fasten the main body of the door closer to the door or frame using the provided screws.
- Attaching the Arm: Attach the arm to the door closer body and to the door frame or door leaf, depending on the mounting configuration. Ensure all connections are tight.
- Initial Test: Open and close the door a few times to ensure smooth operation and proper alignment.
Figure 2: Illustration of DIN right and DIN left door applications.
Figure 3: ABUS 3632 Door Closer TS40 AL correctly installed on a door.
6. Operation and Adjustment
The ABUS 3632 Door Closer TS40 AL features a smooth, 3-stage closing strength adjustment. This allows you to fine-tune the closing speed and force to match your specific needs and door characteristics.
6.1 Adjusting Closing Force
The closing force is adjusted via a screw mechanism located on the main body of the door closer. Refer to the diagram below for the exact location.
- To Increase Closing Force: Turn the adjustment screw clockwise.
- To Decrease Closing Force: Turn the adjustment screw counter-clockwise.
Test the door's closing action after each adjustment to achieve the desired speed and force. Avoid over-tightening or loosening the screw excessively.
Figure 4: Detail of the ABUS 3632 Door Closer, showing the adjustment point.
7. Maintenance
Regular maintenance ensures the longevity and optimal performance of your ABUS door closer.
- Cleaning: Wipe the door closer periodically with a soft, damp cloth to remove dust and dirt. Avoid abrasive cleaners or solvents.
- Lubrication: The internal mechanism is factory-lubricated and generally does not require additional lubrication. If squeaking or stiffness occurs, consult a professional.
- Fastener Check: Periodically check all mounting screws and fasteners to ensure they are tight. Re-tighten if necessary to prevent loosening over time.
- Functionality Check: Regularly test the door closer's operation to ensure the door closes smoothly and at the desired speed. Adjust the closing force if needed.
8. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Door does not close completely. | Closing force is too low. Obstruction in door path. | Increase closing force (refer to Section 6.1). Check for and remove any obstructions. |
| Door closes too quickly/slams. | Closing force is too high. | Decrease closing force (refer to Section 6.1). |
| Door closer is noisy. | Loose fasteners. Internal mechanism issue. | Check and tighten all mounting screws. If noise persists, contact ABUS support. |
| Door closer feels stiff or inconsistent. | Lack of lubrication (rare). Damage to internal components. | Ensure no external debris is affecting movement. If issues persist, contact ABUS support. |
9. Warranty and Support
ABUS products are manufactured to high-quality standards. For specific warranty information, please refer to the warranty card included with your purchase or visit the official ABUS website. If you encounter any issues not covered in this manual or require further assistance, please contact ABUS customer support.
ABUS Official Website: www.abus.com
