Garland 700 Series Millivolt Natural Gas Combination Valve F807-2427 Instruction Manual

1. Introduction

This instruction manual provides essential information for the safe and efficient installation, operation, and maintenance of the Garland 700 Series Millivolt Natural Gas Combination Valve, model F807-2427. This valve is designed for use with natural gas systems in various commercial cooking appliances. Please read this manual thoroughly before installation or operation to ensure proper function and safety.

2. Safety Information

WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.

• Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
• Ensure all local codes and national standards for gas installations are followed.
• Always shut off the gas supply to the appliance before performing any service or maintenance.
• Check for gas leaks using a soap solution after any gas connection is made. Never use an open flame.
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

3. Product Overview and Features

The Garland 700 Series Millivolt Natural Gas Combination Valve (Model F807-2427) is a critical component for controlling natural gas flow in commercial cooking equipment. It integrates multiple functions into a single unit, including a manual valve, pilot valve, and main gas valve, all controlled by a millivolt thermostat system.

Figure 1: Garland 700 Series Millivolt Natural Gas Combination Valve F807-2427. This image shows the compact design of the gas control valve with its various connection points.

Key Specifications:

• Gas Type: Natural Gas
• BTU Rating: 240,000 BTU
• Gas Inlet Size: 1/2 inch
• Gas Outlet Size: 3/4 inch (Side Outlet: 1/2 inch)
• Actuator Type: Millivolt
• Number of Ports: 3

Typical Applications:

This valve is commonly found in commercial gas fryers and other cooking equipment from manufacturers such as:

• FRYMASTER
• GARLAND
• US RANGE
• Anets (e.g., 14VFS, BFF24)
• Bakers Pride (models after 10/94: Y600, Y800, DS-805, GS-805, D-125, 101, 151, 201, 251, 301, 351, 3151, 401, 451, 4151, FC-(516,616,816))
• Cecilware (e.g., FMP30, FMS30, FMP40B, FMP403, FMP65, FMS54)
• Dean (e.g., PSM35GM-MS)
• SOUTHBEND (e.g., GFS)
• VULCAN (e.g., GHF91G, TK, EF, GR, GRS Series)
• WOLF (e.g., WTF-35)

4. Setup and Installation

IMPORTANT: Installation must be performed by a qualified and licensed gas technician in accordance with all applicable local and national codes.

1. Preparation: Ensure the gas supply to the appliance is completely shut off and disconnected. Verify that the new valve matches the specifications of the original valve and is suitable for natural gas.
2. Removal of Old Valve: Carefully disconnect all gas lines and electrical connections (thermocouple/thermopile wires) from the old valve. Remove the old valve from the appliance.
3. Installation of New Valve:
   • Apply appropriate pipe sealant (suitable for natural gas) to all threaded gas connections.
   • Connect the gas inlet line (1/2") to the valve.
   • Connect the main gas outlet line (3/4") and any side outlet lines (1/2") to the valve.
   • Connect the pilot gas line to the designated pilot outlet on the valve.
   • Connect the thermocouple or thermopile wires to the millivolt terminals on the valve. Ensure correct polarity if specified.
4. Leak Testing: After all connections are made, slowly turn on the main gas supply. Apply a soap and water solution to all gas connections to check for leaks. Bubbles indicate a leak, which must be corrected immediately.
5. Pilot Adjustment: If applicable, adjust the pilot flame according to the appliance manufacturer's instructions to ensure it properly engulfs the thermocouple/thermopile.

5. Operating Instructions

The Garland 700 Series Millivolt Combination Valve operates in conjunction with a millivolt thermostat system. Follow the specific lighting and operating procedures provided by the manufacturer of the appliance in which this valve is installed.

General Operating Sequence:

1. Pilot Lighting: Turn the gas control knob to the "PILOT" position. Depress the knob and light the pilot flame. Continue to hold the knob for approximately 30-60 seconds until the thermocouple/thermopile generates sufficient millivoltage to hold the pilot valve open. Release the knob; the pilot should remain lit.
2. Main Burner Operation: Turn the gas control knob to the "ON" position. Set the appliance's thermostat to the desired temperature. The main burner should ignite when the thermostat calls for heat.
3. Shut Down: To turn off the main burner, set the thermostat to its lowest setting or "OFF". To completely shut down the appliance, turn the gas control knob to the "OFF" position.

If the pilot flame goes out, wait at least five (5) minutes to clear any accumulated gas before attempting to relight it.

6. Maintenance

Regular maintenance ensures the longevity and safe operation of your gas control valve. All maintenance should be performed by a qualified service technician.

• Annual Inspection: Have the gas control valve and associated components (thermocouple/thermopile, pilot burner, main burners) inspected annually for wear, corrosion, and proper operation.
• Cleaning: Keep the area around the gas valve clean and free from dust, grease, and debris. Ensure ventilation openings are not obstructed.
• Pilot Flame Check: Periodically check the pilot flame for proper size and color (a steady blue flame). A weak or yellow pilot flame may indicate a need for cleaning or adjustment.
• Leak Check: Perform a gas leak check with a soap solution after any maintenance involving gas connections.

7. Troubleshooting

Before attempting any troubleshooting, ensure the gas supply is on and the appliance is properly connected. For complex issues, contact a qualified service technician.

8. Specifications

9. Warranty and Support

For specific warranty information regarding the Garland 700 Series Millivolt Natural Gas Combination Valve F807-2427, please refer to the documentation provided with your original appliance or contact the manufacturer, Garland, directly. Warranty terms typically cover defects in materials and workmanship for a specified period.

For technical support, replacement parts, or service inquiries, please contact your authorized Garland dealer or a qualified service technician. Always provide the model number (F807-2427) and serial number (if applicable) when seeking support.