1. Introduction
The Kwikset 81467 Cylinder Removal Tool is designed for the efficient and precise removal and reorientation of lock cylinders in Kwikset entry knobs. This specialized tool simplifies the process of adjusting the cylinder's orientation, which is often necessary when installing new door hardware to ensure the keyway is correctly aligned. It provides a more effective and less damaging alternative to general-purpose tools like screwdrivers, ensuring proper function and longevity of your Kwikset locksets.
2. Safety Information
Always exercise caution when working with tools and door hardware. Read all instructions thoroughly before beginning. Keep the tool out of reach of children. Wear appropriate personal protective equipment, such as safety glasses, if there is any risk of flying debris. Do not apply excessive force, as this may damage the lock mechanism or the tool itself. If you are unsure about any step, consult a professional locksmith or Kwikset customer support.
3. Package Contents
Verify that your package contains the following item:
- 1 x Kwikset 81467 Cylinder Removal Tool
Image 1: The Kwikset 81467 Cylinder Removal Tool. This tool features a pointed end for adjusting the lock rod and a two-pronged end for detaching internal spring clips to release the cylinder.
4. Setup and Preparation
Before using the Kwikset 81467 Cylinder Removal Tool, ensure you have a clean, well-lit workspace. You will need to remove the lock knob from the door if it is already installed. The following steps detail the initial preparation of the lock mechanism:
- Detach the Lock Side Knob: Carefully detach the lock side knob from the rest of the handset assembly. This typically involves removing screws or pressing a release tab, depending on your specific Kwikset model.
- Position the Lock Rod: Locate the lock/unlock mechanism rod inside the knob. Use the pointed end of the Kwikset 81467 tool to turn this rod to its middle position. The rod must be halfway for it to be released in a later step.
- Remove the Lock Rod: Using the tip of a needle-nose pliers or a similar thin, sturdy object, push firmly on the spring located inside the handle, around the base where the rod enters the knob mechanism. Focus on pushing the sides with more spring tension. The rod should then slide out easily. If it does not, re-check that the rod is turned halfway and ensure you are applying firm pressure to the correct spring points.
5. Operating Instructions: Cylinder Reorientation
Follow these steps to safely remove and reorient the lock cylinder using the Kwikset 81467 tool:
- Detach Spring Clips: Insert the two-pronged end of the Kwikset 81467 tool into the hole from which the lock rod was removed. Ensure one prong is pushing open the small tab that covers the slot end of the opening. Push the tool in firmly to engage and detach the two internal spring clips. This action will allow the lock mechanism (cylinder) to pop out from the front of the handle.
- Remove and Reorient Cylinder: Once the cylinder is released, carefully remove it. Rotate the cylinder 180 degrees to achieve the desired keyway orientation.
- Reinsert Cylinder: Click the reoriented cylinder back into its place in the knob assembly. Ensure it seats securely.
- Reinsert Lock Rod: Push the lock rod back into the other side of the knob. If the tab causes resistance, use the pointed end of the tool to gently push it up and out of the way as you slide the rod in.
The cylinder reorientation process is now complete. You can proceed to reassemble the lock knob onto your door.
6. Maintenance
The Kwikset 81467 Cylinder Removal Tool requires minimal maintenance. After each use, wipe the tool clean with a dry cloth to remove any dust or debris. Store the tool in a dry place to prevent rust. Avoid using abrasive cleaners or solvents, as these may damage the tool's finish. Regular inspection for any signs of wear or damage is recommended. If the tool becomes bent or damaged, discontinue use and replace it.
7. Troubleshooting
- Lock Rod Does Not Slide Out:
- Ensure the lock/unlock mechanism rod is turned exactly halfway.
- Verify you are pushing firmly on the correct spring points inside the handle with needle-nose pliers. Sometimes more pressure is needed, or the exact spot needs to be found.
- Cylinder Does Not Pop Out:
- Confirm the two-pronged end of the Kwikset 81467 tool is fully inserted and engaging both internal spring clips.
- Ensure one prong is effectively pushing open the small tab.
- Apply firm, steady pressure. The mechanism should release without excessive force.
- Tool Does Not Fit:
- This tool is specifically designed for Kwikset lock cylinders. It may not be compatible with other brands or older/different Kwikset models. Verify your lock's compatibility.
8. Specifications
| Feature | Detail |
|---|---|
| Model Number | 81467 |
| Brand | Kwikset |
| Part Number | 43237-2 |
| Item Weight | 0.32 ounces |
| Package Dimensions | 6.46 x 1.54 x 0.63 inches |
| Material | Metal (Surface Recommendation) |
| Color | Unfinished |
9. Warranty and Support
For specific warranty information regarding your Kwikset 81467 Cylinder Removal Tool, please refer to the documentation provided with your purchase or visit the official Kwikset website. Kwikset products typically come with a limited warranty covering manufacturing defects.
If you require technical assistance, have questions about the tool's operation, or need to report a defect, please contact Kwikset Customer Support. Contact details can usually be found on the Kwikset official website or on the product packaging.
Kwikset Official Website: www.kwikset.com
