Introduction
The Leister Triac ST is a versatile and robust hand-held hot air tool designed for professional use in welding and processing plastic membranes. Its applications extend to roofing, welding, shrinking, and molding various thermoplastics. This manual provides essential information for the safe and efficient operation, maintenance, and troubleshooting of your Triac ST plastic welder.
Safety Information
Always adhere to the following safety precautions to prevent injury or damage to the equipment.
- Read and understand all instructions before operating the tool.
- Ensure the power supply matches the tool's voltage requirements (120 Volts).
- Do not touch the hot nozzle or heated materials. The tool operates at high temperatures (up to 700°C / 1290°F).
- Wear appropriate personal protective equipment (PPE), including heat-resistant gloves and eye protection.
- Operate the tool in a well-ventilated area to avoid inhaling fumes from heated plastics.
- Keep the work area clean and free of flammable materials.
- Never point the hot air stream at people or animals.
- Unplug the tool from the power outlet when not in use or before performing maintenance.
- Allow the tool to cool down completely before storing it.
- Do not use the tool if the power cord is damaged.
Package Contents
Verify that all items listed below are present in your package:
- Leister Triac ST Plastic Welder
- Pencil Tip Nozzle
- Seam Roller
- Carrying Case

Image showing the Leister Triac ST Plastic Welder, including the main unit, a pencil tip nozzle, a seam roller, and a green carrying case.
Setup
Follow these steps for initial setup before operation.
1. Unpacking
- Remove all components from the carrying case.
- Inspect the tool and accessories for any signs of damage. Do not use if damaged.
2. Attaching the Nozzle
- Ensure the tool is unplugged and cool.
- Slide the desired nozzle (e.g., Pencil Tip Nozzle) onto the heating element tube.
- Secure the nozzle firmly using the retaining screw or clamp mechanism provided on the nozzle. Do not overtighten.
Operating Instructions
Detailed steps for using the Leister Triac ST plastic welder.
1. Powering On and Temperature Adjustment
- Plug the power cord into a suitable 120 Volt AC outlet.
- Turn the main power switch to the "ON" position.
- Adjust the temperature using the rotary knob on the tool. The temperature is continuously adjustable from 40°C to 700°C (100°F to 1290°F). Start with a lower setting and gradually increase as needed for your specific material.
- Allow a few minutes for the tool to reach the desired operating temperature.
2. Welding and Processing
- Position the nozzle approximately 5-10 mm from the material surface.
- Move the tool steadily along the seam or area to be processed, ensuring even heat distribution.
- For welding, apply appropriate pressure with the seam roller immediately after heating to ensure a strong bond.
- Observe the material's reaction to the heat to determine the correct temperature and speed.
3. Powering Off
- Turn the temperature knob to the lowest setting.
- Turn the main power switch to the "OFF" position.
- Allow the tool to cool down completely before unplugging or storing. The tool has a built-in cool-down function that continues to blow air until the heating element is safe to handle.
Maintenance
Regular maintenance ensures optimal performance and extends the lifespan of your tool.
1. Cleaning Air Filters
- The Triac ST features easily removable two-sided air filters.
- Regularly check the air filters for dust and debris.
- To clean, remove the filters and gently brush off any accumulated dirt. You may also use compressed air.
- Ensure filters are completely dry before reinserting them. Clean filters ensure optimal air supply and maximum performance.
2. General Cleaning and Storage
- After each use, allow the tool to cool down completely.
- Wipe the exterior of the tool with a clean, dry cloth. Do not use solvents.
- Store the tool and its accessories in the provided carrying case in a dry, safe place, away from direct sunlight and extreme temperatures.
Troubleshooting
Refer to this table for common issues and their solutions.
| Problem | Possible Cause | Solution |
|---|---|---|
| Tool does not power on. | No power supply; faulty power cord; internal fault. | Check power outlet and cord. Ensure tool is plugged in. If problem persists, contact customer support. |
| No hot air or insufficient heat. | Temperature setting too low; clogged air filters; heating element failure. | Increase temperature setting. Clean air filters. If still no heat, contact customer support. |
| Reduced airflow. | Clogged air filters; obstructed air intake/outlet. | Clean air filters. Ensure air intake and outlet are clear of obstructions. |
| Overheating/Automatic shutdown. | Clogged air filters; prolonged continuous use; internal thermal protection activated. | Clean air filters. Allow tool to cool down. Ensure proper ventilation during use. |
Specifications
Technical specifications for the Leister Triac ST Plastic Welder (Model 141.228).
| Feature | Detail |
|---|---|
| Model Number | 141.228 |
| Power Source | Corded Electric |
| Voltage | 120 Volts |
| Wattage | 1600 watts |
| Temperature Range | 40°C - 700°C (100°F - 1290°F) |
| Item Weight | Approximately 2.2 Pounds (0.99 kg) |
| Product Dimensions | 13.2 x 2.2 x 3.5 inches (approx.) |
| Sound Level | 67 dB |
| Specific Uses | Industrial Use, Plastic Welding, Roofing, Shrinking, Molding Thermoplastics |
| Special Feature | Portable, Ergonomic Handle, Interchangeable Nozzles |
Warranty and Support
For warranty information, technical support, or service inquiries, please refer to the official Leister website or contact your authorized Leister dealer. Keep your purchase receipt as proof of purchase for warranty claims.
For further assistance, please visit: www.leister.com
