Introduction
This manual provides essential information for the proper use and maintenance of your Pit Boss Grills PB820D Pellet Grill Cover. Designed specifically for Pit Boss 820 series pellet grills, this cover offers robust protection against various weather conditions, ensuring the longevity of your grill.
Key features include durable heavy-duty polyester with PVC backing, UV protection, and a secure drawstring closure for a tailored fit.

Figure 1: The Pit Boss PB820D Pellet Grill Cover providing full coverage.
Setup
- Ensure your Pit Boss 820 series pellet grill is clean and completely cooled before applying the cover.
- Carefully unfold the grill cover.
- Drape the cover over the grill, aligning the contours of the cover with the shape of your grill, including the hopper and chimney.
- Locate the drawstring closure at the bottom edge of the cover. Pull the drawstring firmly to cinch the cover securely around the base of the grill, preventing wind from lifting it.
- Utilize the integrated zippers, if present, to access specific areas of the grill (e.g., pellet hopper) without removing the entire cover.

Figure 2: The grill cover properly fitted over a Pit Boss pellet grill.

Figure 3: Detail of the adjustable drawstring for a secure fit.
Operating
The Pit Boss PB820D Pellet Grill Cover is designed for continuous outdoor use, providing protection from rain, snow, dust, and UV rays. Its durable construction ensures your grill remains in optimal condition, ready for use when you need it.
To use your grill, simply loosen the drawstring and remove the cover. Store the cover in a dry, shaded area when not in use to prolong its lifespan.
Maintenance
To maintain the effectiveness and appearance of your grill cover, follow these simple cleaning instructions:
- Wipe the cover clean with a damp cloth and mild soap.
- Rinse thoroughly with water to remove any soap residue.
- Allow the cover to air dry completely before folding and storing, or before placing it back on the grill.
- Avoid using harsh chemicals or abrasive cleaners, as these can damage the material and its protective coatings.
Troubleshooting
| Issue | Possible Cause | Solution |
|---|---|---|
| Cover blows off in windy conditions. | Drawstring not tightened sufficiently. | Ensure the drawstring at the bottom of the cover is pulled tight and secured. |
| Water pooling on top of the cover. | Improper fit or sagging. | Adjust the cover to ensure a snug fit and minimize flat areas where water can collect. Periodically check and remove any accumulated water. |
| Cover appears dirty or stained. | Accumulation of dust, pollen, or environmental debris. | Clean the cover using mild soap and water as per the maintenance instructions. |
Specifications
- Brand: PIT BOSS
- Model Number: 73821 (PB820D)
- Material: Heavy-duty Polyester with PVC backing
- Color: Black
- Product Dimensions (LxWxH): 59" x 33" x 50"
- Closure Type: Drawstring
- Item Weight: 1.81 pounds
- Compatible Grill Models: Pit Boss 800 Series Wood Pellet Grills including Mahogany 820 Grill (PB820D & PB820D3), PB820XL & PB820FB1, Sportsman 820/850 Grill (PB820SP, PB0820SPW & PB850SPW2).

Figure 4: Dimensional diagram of the grill cover.
Warranty and Support
For warranty information or product support, please contact Pit Boss customer service directly. Refer to the original product packaging or the official Pit Boss website for the most current contact details and warranty terms.
WARNING: This product can expose you to chemicals including Di(2-ethylhexyl)phthalate (DEHP), which is known to the State of California to cause cancer, birth defects and reproductive harm. For more information, go to www.P65Warnings.ca.gov.






